How to replace clutch cable on Harley Davidson Sportster?

How To Harley Davidson Sportster clutch cable replace and fix oil leak . – YouTube How To Harley Davidson Sportster clutch cable replace and fix oil leak . If playback doesn’t begin shortly, try restarting your device.

What causes an oil leak on a Harley Davidson?

Faulty shift shaft seals can lead to internal oil leaks. Oil leaks affect your Harley’s performance, but also your safety. If you notice any fluid leaking from your Harley, you must promptly get it fixed. Over time, this leak could affect other components of your Harley and lead to a much more expensive fix. 4. Bulb Burn Out

Are there any problems with the Harley Davidson clutch?

This recall involved problems with the clutch system which won’t fully disengage. In the report, Harley-Davidson said this is the result of gas bubbles in the master cylinder clutch. If you’re considering these models, check with the dealer to make sure that the clutch got flushed or the master cylinder got rebuilt.

How to replace speed sensor on Harley Davidson Sportster?

Ride Safe and have a Great Day. How to Replace the Speed Sensor on your Harley Sportster. How to Balance and install Harley-Davidson Sportster Front Wheel. An error occurred while retrieving sharing information.

How does a primary oil leak work on a Harley Davidson?

How to Fix a Primary Oil Leak on a Harley. Harley-Davidson motorcycles use a chain-driven primary system to transmit power from the engine sprocket to the clutch housing. Drive plates in the clutch pack engage the plates in the clutch pack to drive the primary shaft in the transmission.

How long does it take to change oil in a Harley Davidson Sportster?

Place a drain pan underneath the drain plug. Using a wrench, unscrew the transmission drain plug and remove it. Your drain plug may be 5/8″ or 3/4″ depending on the year. Allow all the oil to drain out of the transmission. It should take about five minutes.

Where does the leak come from on a Harley Davidson?

It may be something small like a blocked vent line but you didn’t mention what area it was coming from. If it’s coming from the area behind the pulley, then it gets a bit more involved. Which side of the bike is it coming from and are you sure it isn’t a primary leak instead of the trans?

Why does my chain oil leak on my Harley?

The newer Harley’s don’t leak unless something is wrong. As a matter of fact the old shovels didn’t actually leak, they dripped from the chain oiler. So don’t accept the premise.

How do you change the clutch on a Sportster?

Remove the six torx head screws that hold the clutch inspection cover on, and replace the inspection cover gasket. Remove the two screws that hold the primary chain inspection cover on. Using a funnel, pour 32 ounces (one bottle) of Harley Davidson Transmission and Primary Chaincase Lubricant into the primary chain inspection hole.

What to do if you have a transmission leak in a Sportster?

Road test the Sportster to ensure the transmission shifts normally. When you’re done with the road test, check the transmission drain plug and clutch inspection cover for signs of leaks.

Where to put primary lubricant in Sportster transmission?

Using a funnel, pour 32 ounces (one bottle) of Harley Davidson Transmission and Primary Chaincase Lubricant into the primary chain inspection hole. According to the Sportster maintenance book, the fluid level should not go above the bottom of the clutch diaphragm spring.

When did the transmission leak start on my Harley?

Discussion in ‘ Touring Models ‘ started by horizonchaser, Sep 22, 2011 . I have had this transmission fluid leak for a few months now and I can’t take it any more!

How to replace transmission fluid on a Harley Davidson Sportster?

Refer to the article: Harley Davidson Sportster: How to Replace Transmission Fluid for instructions on re-filling the system. Remove the six T27 Torx screws from the clutch inspection cover. Figure 1. The clutch inspection cover. Remove any clutch cable holders from the bike’s frame. These may clip onto the frame or bolt on.

What is the manual for a Harley Davidson Sportster?

The Cyclepedia Press LLC 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician.

Is the Harley Davidson XL883 XL1200 manual free?

You have complete freedom to access your 1991-2003 Harley-Davidson XL883 XL1200 Sportster manual from anywhere in the world, anytime. Plus each subscription includes FREE TECHNICAL SUPPORT * should you ever need it.

How to adjust the clutch on a custom 1200 Sportster?

There are only two clutch adjustment specifications for your Custom 1200 Sportster. The first is to adjust the cable lever to 1/8 inch free play. The second is to back out the clutch adjusting screw one half to one full turn. This is how you get there.

How do you adjust the clutch on a Harley Davidson?

Back out the clutch adjustment screw one-half to one full turn. Put a new derby cover gasket on the inside of the derby cover so the red Harley logo on the gasket will face the clutch. Align the holes in the gasket and the cover.

How to keep your Harley Davidson XL883 Sportster in top notch condition?

Keep your Fuel Injected Harley-Davidson XL883 XL1200 Sportster motorcycle running in top notch condition with the easy to use Harley-Davidson XL883 XL1200 FI Sportster Motorcycle Online Manual. This instantly available manual covers everything from piston and cylinder inspection, to wheel bearing replacement, and everything in between.

Why is my Sportster clutch not working properly?

The bike was originally bought in May 2010 and traded back in in October 2010 because the guy wanted a bigger bike so it isn’t like it had been sitting for months when we bought it. I lubricated the cable today and adjusted the free play because it seem a little tight and that actually seemed to make the grab worse when engaging the clutch.

How to adjust the clutch on a Harley Davidson Sportster?

The first step in adjusting the clutch on your Harley Davidson Sportster is to relax the tension in the clutch cable. After relieving the tension on the clutch cable, remove the access plug in the middle of the clutch (derby) cover if equipped or remove the entire clutch cover.

How do you replace clutch cable on a Harley Davidson?

Remove any clutch cable holders from the bike’s frame. These may clip onto the frame or bolt on. Follow the path of the cable from the lever to the clutch cover to locate the holders. Looking at the bottom of the clutch lever, locate the small circular clip. Remove the clip with a flat head screwdriver by prying the clip off the pin it surrounds.

Where is the lock plate on a Sportster clutch?

Be aware that a spring loaded lock plate rests in an indent behind the cover and sits lightly on the adjusting screw. After the cover has been removed, gently remove the adjusting screw lock plate. Grabbing the adjustment screw between two fingers, any play in the clutch pack can be felt by pushing and pulling against the screw.

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