What are the common problems with a Cummins ISX?
Clogged inlets came about in 2010 when recirculation was occurring, also affecting HP. Depending on the version you have, common Cummins ISX engine problems involve the turbocharger, EGR, camshafts and timing wedge: The turbocharger is one of the most notorious ISX failures and is expensive to fix.
How does the ISX engine control module work?
This version of the ISX relies on an engine control module (ECM) to monitor the timing and pressure. The ECM can activate each fuel injector up to five times per combustion cycle. The single camshaft improvement creates a better fuel economy and reduces emissions to stay parallel with EPA standards.
How to know what has changed in this ECM calibration revision?
A: The ECM Codes are only revised when there is an Engineering Release to make changes. The process will update this site for any revised calibrations on a daily basis. For example, if an update is made on AB10001.00 today, AB10001.01 would be available tomorrow. Q: How do I know what has changed in this calibration revision?
What kind of particulate filter does an ISX engine have?
Particulate filter: An ISX engine has a fully integrated particulate filter for uncompromised performance by reducing particulate matter. Single overhead camshaft: Versions made after 2010 have a single camshaft system with a common rail fuel operation that relies on piston pumps to inject diesel.
How does Insite engine diagnostics software work for Cummins?
INSITE performs engine diagnostics and displays electronic engine information on your PC. With step-by-step diagnostics, built-in engine drawings and schematic diagrams, working with INSITE is easy. Using this software application will reduce troubleshooting time, errors and incorrect procedures and quickly get your vehicle back on the road again.
What does the ISX stand for in diesel engine?
It upheld its name because it had an innovative fuel system called the “Interact System.” The “IS” in ISX stands for “Interact System.” Since its launch, the ISX has been the core of Cummins’ diesel engine fleet. Not only has it advanced with quicker processing, but it has also increased fuel efficiency since its debut.
What kind of Cummins engine is for sale?
2009 Cummins ISX used diesel engine for sale. 500 HP. CPL 2733. Tested and inspected with warranty. Fits To: AUTOCAR, DODGE, FORD, FREIGHTLINER, INTERNATIONAL / 108SD, 114SD, 122SD, 1955, 2000, 200-33, 2110A, 220, 2200, 2275; 2008 Cummins ISX used diesel engine for sale .400 HP, CPL 2732, tested and inspected with warranty.
When did Cummins start having problems with EGR?
For example, engines engineered before 2002 will experience more problems with EGR compared to modern types. In 2008, Cummins began noticing the SCR system experienced failing revolving parts, interfering with the engine’s horsepower. Clogged inlets came about in 2010 when recirculation was occurring, also affecting HP.
How often does the fuel injector activate in an ISX engine?
Then, it’s distributed through the tubing to the rail system for storage under extreme pressures— about 35,000 PSI or higher. This version of the ISX relies on an engine control module (ECM) to monitor the timing and pressure. The ECM can activate each fuel injector up to five times per combustion cycle.
Is there a jake brake on a Cummins ISX 600?
The 18-wheeler had a Detroit Diesel 500-horsepower engine with a Jake Brake. How does the engine brake on the Cummins compare to the Jake Brake on the Detroit Diesel? Yes, I just called my contact at Cummins. All but the lowest HP ISX’s (like under 400 HP) come with an engine compression brake (aka Jake brake).
What’s the exhaust temp on a 2006 Cummins?
I have a 2006 ISX cummins 530 hp with 433,000 miles on it. It is an EGR motor. Problem is lately since weather has started to cool up motor will sometimes loss boost of about 10 lbs and exhaust temp will climb to 1000 to 1100 degrees. You might drive 5 miles and it comes out of it.
When did Cummins start using the Selective Catalytic Reduction System?
The ISX started featuring the selective catalytic reduction (SCR) system in 2006. It injects urea, which is an active element in diesel exhaust fluid (DEF), into the exhaust. Ammonia in the urea chemically reacts with the NOx particles and converts them into nitrogen and water inside the catalytic converter.
How many horsepower does a Cummins Engine have?
1. There are three different levels of performance of ISX engines. The third level is 525-600hp. 2. The different engine levels have different componets to meet them. The different levels may not have the same pistons, injectors, and as I learned today Turbos. 3.
Is it necessary to put shims under the pump?
Shims under the pump is or should be discouraged as not necessary. If you look at pump base to centre dimensions the tolerance is or should be minus zero plus xxx whereas the driver should be reversed, plus zero minus xxx.
What kind of engine does an ISX 485 have?
FIELD SERVICE TECHNIC… I have an 09 Pete with an isx 485hp. The truck has had the I have an 09 Pete with an isx 485hp. The truck has had the usual dpf problems and we have cleaned the filter a few times. The engine blew the oil … read more FIELD SERVICE TECHNIC… I have an 08 Tiffin Phaeton rv with a cummins engine (360?).
What are the most common problems with Volvo transmissions?
Common Problems with Volvo Transmissions 1 B4 Servo. If your Volvo transmission hesitates to shift gears, it bangs into gear; the problem could be the B4 servo. 2 Valve Body. 3 Transmission Fluid. 4 Software Issues. 5 Transmission overdrive relay. 6 Valve body solenoids – Delayed shifting when hot.
What are the transmission settings on an Eaton 6A?
Transmission Setup Clutch Pedal Position Switch Not Installed Transmission Type Fully Automated without Clutch Pedal Gear down transmission ratio 1.00 for 6A HV OD, 1.59 for 5A HV DIR Top Gear Transmission ratio 0.780 for 6A HV OD, 1.00 for 5A HV DIR Switched Maximum Engine Operating Speed
How to troubleshoot an Eaton Fuller automatic transmission?
Go to Step B. The fuse for the ignition power may be blown or the AutoShift may have a bad ground. Do the Electrical Pretest. The AutoShift has detected an active component code. Verify the wiring is totally correct on the vehicle first. You may have to refer to OEM drawings. Then refer to the Troubleshooting Guide.
Is the NoX sensor on my dodge out of warranty?
When The tech hooked up to it, it showed the NOx code and the previous NOx sensor code I erased. Its under warranty for 50k so Id take it in. Its an expensive sensor if its out of warranty. My 13 set this code last Thursday but cleared itself on Saturday.
Do you have a NOx conversion efficiency fault?
It looks to me like you do not have a NOx sensor fault at all. NOx Conversion efficiency is more of a logic fault, not a sensor problem. From the limited information I have, I can guess that your NOx sensors are working correctly, but it is not sensing enough of a NOx reduction. Meaning you have a problem in the SCR system.
What to do about bad def quality and NoX sensor?
There is a diagnostic procedure to follow to identify the problem. An intermittent problem like yours is the toughest to pinpoint. The exact fault code (SPN and FMI) will help, also any thing else you can tell us. Is there anything pattern or conditions that may be associated with it?
Is the Cummins ISX CM871 the least expensive engine?
When comparing it to other brands of similar age/style, I think that for the one-truck O/o, among these newer Post EGR/DPF egines, the CM871 is the easiest, least expensive engine to keep healthy with its EGR/DPF intact, while maintaining decent fuel mileage long term.
Why does my ISX low boost have soot in it?
The soot can build up in the moving parts and the actuator can’t move it properly. In the 2nd video, you can see the turbine housing. The vanes on the turbine wheel fit in the slots of the rotating collar in the turbine housing at the left. If those slots fill with soot, the that collar can stick as well.
How does the ISX engine improve fuel economy?
The ECM can activate each fuel injector up to five times per combustion cycle. The single camshaft improvement creates a better fuel economy and reduces emissions to stay parallel with EPA standards. By 2013, the ISX gained on-board diagnostics to track the engine’s emissions. This change increased fuel efficiency compared to previous versions.
Where can I buy a Cummins diesel engine?
Sold By: BASKIN TRUCK SALES LLC. (GOOD USED/ RUN TESTED/ INSPECTED) 2002 Cummins ISX Diesel Engine (NON EGR-MODEL), S/N 14031928, Service Model Name: ISX CM570, CPL 8255, 450HP RATED, Engine Configuration D103001BX03, Family # 2C… See More Details 2008 Cummins ISX DPF Diesel Engine, 485HP. Approx. 420K Miles.
What kind of filter does a Cummins turbocharger use?
A Cummins Particulate Filter and a coalescing filter complete the totally integrated system. The ISX is designed for years of dependable service. Its turbocharger is a good example.
Why did Cummins change to single cam engine?
It soon replaced the N14, the other workhorse engine produced by Cummins. Throughout its production history, Cummins has made various changes to the engine in order to keep up with the increasing restrictions, changing from a dual-cam to a single-cam and adding a cooled EGR system to reduce NOx emissions.
Why is my fuel pump not working on my Cummins PT?
Cummins PT Fuel Pump Diagnostic Cummins PT Fuel Pump Diagnostic No Start, with no smoke 1. This could be caused by the fuel pump not turning or a seized gear pump. Remove the fuel supply hose and the fuel inlet fitting from the gear pump. Check the gear pump while cranking the engine. The gear pump gears mustturn. 2.
Is the Cummin ISX in a 07 379?
It also is in an 07 379. Being that is a 500 it does not seem to be as prone to the Cam issues as the larger hp motors. Every month 400 people find a job with the help of TruckersReport. Please Select… I Need CDL Training In CDL School Now CDL Grad, No Experience 1-5 Months 6-11 Months 1 Year 2 Years 3 Years 4 Years 5+ Years
Who was the founder of Cummins Engine Company?
When you know the ins and outs of your engine system, you can better prepare your marine or generator applications to make functional repairs when necessary. Clessie Cummins founded Cummins Engines in 1919 and partnered with J. Irwin Miller, a knowledgeable man in business practices.
Is there a charge for a Cummins service?
There is no charge for this service, but standard message and data rates may apply. I don’t mind the Cummins, but some won’t like it. They drive different. Historically, Cummins has been cheaper to work on but don’t know if that holds true today. In my experience, the Cat will use a little more fuel. But they all do if you don’t drive right.
Where was the fuel injection pump failure on the ISX?
Do not know how to look that up, but I bet Carl does. Location:Burnet, TX. Scroll to top of this page and enter ISX in search box. The ISX also had Ceramic plunger failure within the fuel injection pump that would send ceramic shards into the crankcase and would ultimately destroy the engine.
What are some examples of ISX valve failures?
They ALL had Ceramic Plunger issues with the injection pumps (this was based off of the engine year, not HP), camshaft issues and the list goes on.. below are a few examples on lower HP engines. Example 1; https://highwayandheavyparts.com/n-12896-cummins-isx-problems-and-failures.html
When did the Cummins ISX 600 come out?
Carl, I can only address Amer Coach, but in 2013 through 2018 the ISX was 600…excluding model year 2014, when AC did not offer an ISX. Cummins came out with the 605 in 2016, but AC just started using it (as a 605 and not a 600) in 2019 model year.
How many miles does a Cummins diesel engine run?
Whether your waterway route is less than a mile or upwards of 600 miles, the Cummins Global passenger segment has a wide range of diesel engine power r… With over one million Euro certified engines operating in truck, bus, coach and specialist vehicle applications around the world, Cummins has the ability to provide the right
When does an ISX fault code become active?
The pressure in the intake manifold exceeded the maximum allowable value for a given engine rated power. This DTC becomes active when the pressure in the intake manifold exceeds the maximum allowable value for a given engine power rating. ISF 2.8, ISF 3.8, ISB, ISC, ISL, ISLe , ISDe , QSB 3.3
https://www.youtube.com/watch?v=8kBwYIlS-08
What causes bad timing actuator on 09 ISX?
Bad injector on the rear bank or check valve in IFSM. Injector pushes fuel back in timing actuator with huge pressure and split it. RSB34 and 86mechanic Thank this. Bad injector on the rear bank or check valve in IFSM.
How many horsepower does a Cummins QSX engine have?
The Cummins QSX engine is the primary workhorse for off-highway, industrial, marine, heavy equipment and oil & gas applications. The Cummins QSX delivers between 365hp – 665hp at 1875 ft./lbs. of torque. Capital Reman Exchange has the ability to do both Cummins ISX and Cummins QSX engine rebuilds.
When did Cummins start using the particulate filter?
Another big change in emissions reduction rolled out in 2008 when Cummins introduced Diesel Particulate Filter technology for the Cummins ISX CM871 model. Diesel Particulate Filter technology or DPF is a filtration system designed to trap particulate NOx matter created by the Cummins ISX engine.
How does Rankine cycle work on Cummins ISX 15?
The Organic Rankine Cycle technology in the Cummins ISX 15 aims to recovery as much energy as possible through heat recovery. Across the board, only roughly 33 percent of energy is used towards moving the motor.
What kind of engine does a Cummins truck have?
FIELD SERVICE TECHNIC… I have an 09 Pete with an isx 485hp. The truck has had the I have an 09 Pete with an isx 485hp. The truck has had the usual dpf problems and we have cleaned the filter a few times.
What to do if your ISX engine quits?
FIELD SERVICE TECHNIC… case IH (NNN) NNN-NNNNtractor with a cummins isx engine. It has been working all spring and quit and won’t start again. The engine spins but … read more
How many times has my ISX 650 been rebuilt?
A number of our members have the 650 in earlier model coaches, usually Heritages, and have had problems. My ISX 650 has been rebuilt 3 times in 58,000 miles. Last time was pre emptive as Cummins couldn’t tell me if they used the upgraded parts in 2015. After disassembly the Cummins shop said it was only a matter of time before it broke a valve off.
What is the diagnostic Conector on a Cummins ECM?
It has the standard 9 pin diagnostic conector. Cable is fuse protected. Has a togle switch to simulate ignition switch. You will need the correct adapter for the ECM you want to program and your diagnostic tool. I sell the adapters separate. You can also use this to test an ECM by taking the truck wiring out of the picture.
What kind of harness do I need for Cummins?
This is the base harness that you use with all Cummins adapters. It has the ignition on/off switch and powers up the correct adapters. It has the standard 9 pin diagnostic conector. Cable is fuse protected.
What are the effects of improper U-joint angles?
Too large and unequal u-joint angles can cause vibrations and contribute to u-joint, transmission and differential problems. The improper u-joint angles must be corrected.
What should the driveline angles be on a Spicer inclinometer?
If using a protractor, all angles should be read within 0.25 degree and they should be measured with the protractor held plumb on a clean flat surface. The Spicer Anglemaster ® II Electronic Driveline Inclinometer is automatically accurate to within 1/10 of 1 degree.