Why is my Kawasaki Bayou klf300 ATV not working?

Why is my Kawasaki Bayou klf300 ATV not working?

With the Simpson, you can see the voltage fluctuating. The Fluke can’t refresh that quick. #1 problem found: The Ignition key switch was bad. With the ATV being left out in the weather elements for basically 19 years, water/dirt got into the ignition key switch, caused undue resistance and the contacts inside severely pitted.

What kind of problems does a bayou klf300 have?

It had 4 dry rotted tires, a dry rotted seat, years of dirt built up on it, a gas tank full of dried up ethanol and a carburetor full off dried up, varnished fuel. Ohhh, got my work cut out for me!

Are there ignition problems on the Kawasaki Bayou 300?

Registration is fast and you can even login with social network accounts to sync your profiles and content. 1994 Kawasaki Bayou 300 ignition problem. 1 year later… I am having what I think is ignition problems. My 1994 Bayou 300 seems to flood very easy when starting.

Are there genuine Kawasaki parts on the market?

Kawasaki Genuine Parts are the only parts on the market specifically engineered and tested to fit your Kawasaki vehicle. They undergo comprehensive evaluation to ensure the hightest quality and durability standards to help maximize the life of your vehicle, and give you peace of mind that your Kawasaki is always operiating at peak performance.

With the Simpson, you can see the voltage fluctuating. The Fluke can’t refresh that quick. #1 problem found: The Ignition key switch was bad. With the ATV being left out in the weather elements for basically 19 years, water/dirt got into the ignition key switch, caused undue resistance and the contacts inside severely pitted.

Why is my Kawasaki KLF 300 going downhill?

Going downhill with the weight of the carb and all else may be changing things one way or the other.This can lead you in circles looking for an intermittent problem. The rubber on these crack and even though you have a clamp on it, can suck air and drive you batty trying to find the problem.

Why is my choke not working on my KLF 300?

Your choke may be the problem. The ‘mixture’ screw needs a spring plus the tiny o ring. If its not there, or destroyed from attempting to clean the carb, it will not run, or will act exactly how you describe. Hope this helps. See the post “bayou carb problems” and in particular the most recent posts.

It had 4 dry rotted tires, a dry rotted seat, years of dirt built up on it, a gas tank full of dried up ethanol and a carburetor full off dried up, varnished fuel. Ohhh, got my work cut out for me!

What are the parts for a Kawasaki Bayou?

It was putting out in excess of 17 VDC. I replaced all of the light bulbs and replaced the voltage regulator/rectifier with a brand new one from Kawasaki ( Kawasaki part number 21066-1089) . Now, when you go to get electrical parts from the Kawasaki dealership, remember they get real, real proud of their prices for these parts.

Why does my Kawasaki Bayou 300 not work?

I bought a Bayou 300 off a guy who said he was riding it it and it just died on him. I brought it home and fiddled with it. Seemed like the CDI 3- (yellow) wire connection from the stator was loose so I reseated it and it fired up.

What to do if your motorcycle has no spark?

I’ve read every “no spark” thread on every forum I could find across multiple ATV/dirtbike forums. I checked all grounds and ohmed all wires. Everything checks good. I tested the ignition coil, pickup coil, stator, ignition switch, ignition relay, etc….. All checks good.

Is the pulse coil on the Bayou 300 caltrec?

Not sure what brand the new CDI is, I ordered it off Amazon but it doesnt say Caltrec on it. The new stator and pulse coil are Caltrec tho. I checked all grounds and they check good. Then I checked all other wires to see if they were shorted to grnd, but they all check good.

Why is my Kawasaki Bayou 300 not starting?

Had the same problem with 1998 300 4×4 and eventually led to bigger problems with ground being off. Cleaned carb, wasn’t the problem. Replaced Battery, and cleaned ground, wasn’t the problem. Now starter button won’t work, starter is fine checked with other power source direct. Some say wire to solenoid, but definitely a ground issue.

What’s the best way to start a Kawasaki 300?

Very difficult to start cold, but starts just fine when hot or when ambient temps are above 50F. I have learned this so far: if you remove the air filter, and put your hand over the carb intake (to choke it off) and hit the elec. starter, it will start instantly.

When did the Kawasaki Bayou klf300 ATV come out?

The old guy next to me bought it new in 1995. He rode up and down the fence lines between our properties on it and pulled a little wagon behind it. That was it. When he got too old to throw his leg over the seat, he parked it behind one of his barns and bought a electric golf cart to buzz around on.

What makes a Kawasaki Bayou klf300 engine Purr?

The KLF300 engine went from clanking, missing and popping like a old jalopy to purring like a big ol happy kitten once the overvoltage was removed. When unplugging the regulator from the harness plug]

Why is my Kawasaki Bayou klf300 making knocking noise?

Check your voltage. It appears that on the KLF300s and other systems similar to them, that when the voltage regulator goes out and your voltage is unregulated and high (above 14.5 VDC) , it causes the Solid State Ignition to advance the timing and the knocking noise you are hearing is actually pre-detonation.

How long was the Bayou klf300 in the tank?

It sat there for 4 years with a tank full of ethanol and the fuel petcock left open. He died a couple of years ago and the family auctioned off a bunch of his stuff, including the forgotten about ATV.

Where do you find the VIN number on a Kawasaki?

They look like this: KAW46436J697. Each Kawasaki product line has a distinct VIN location. The exact location for these numbers in your particular model is illustrated in your owner’s manual near the front of the book. They also appear on your registration documents.

Is the Kawasaki carburetor website affiliated with Kawasaki?

Check-out the wide selection and discount prices. This site is not affiliated with Kawasaki Corporation. We locate and promote products from a wide range of Kawasaki Resellers and Vendors. All trademarks and copyrights are reserved by their respective owner s.

How do you adjust the carburetor on a Kawasaki?

Locate the throttle control panel on the left of the engine directly behind the carburetor. Check the alignment holes at the front of the control panel, and the throttle arm directly behind it. They must be visually aligned. Move the throttle to the “choke” position, and then back off the “fast” position.

It was putting out in excess of 17 VDC. I replaced all of the light bulbs and replaced the voltage regulator/rectifier with a brand new one from Kawasaki ( Kawasaki part number 21066-1089) . Now, when you go to get electrical parts from the Kawasaki dealership, remember they get real, real proud of their prices for these parts.

Why is my Kawasaki KLF 300 running lean?

Running lean means it needs more fuel to run correctly and visa versa. If you must use your choke to keep the motor running you have a lean condition. The choke provides more fuel and when you shut it off the motor is lean and running out of gas. You will need to remove the carb and all of the jets and clean it again.