Why is my forklift not starting?
A common issue for forklifts that will turn over but won’t start is the spark plugs. If the spark is weak and yellow, the plug may need replacing. A good spark is solid blue spark. Other parts of the ignition system to check are the condenser, rotor, and coil wires.
What would cause a propane forklift not to start?
One of the most common problems found on a no start service call is that the propane tank fitting is improperly fitted to the LP fuel supply hose. The cause is often that when the operator changes the LP tank the sealing ring that is in the tank fitting becomes dislodged or breaks.
How do you troubleshoot a Toyota forklift?
How to Troubleshoot a Toyota Propane Forklift
- Turn the ignition key.
- Start the engine.
- If you turn the ignition and the vehicle will not start, have a qualified maintenance person check the air filter and the connection from the tank.
- Start the forklift, then check the forks and their movement.
- Turn on the ignition.
Can you jump start a propane forklift?
Only use a 12-volt negative ground battery to jump start your forklift. If you aren’t sure of your battery’s voltage or if it has a different ground, don’t try to jump start it because you could hurt yourself or damage your forklift’s electrical system, which may not be covered under warranty.
How do you turn on a forklift?
Turn the key to start the forklift. Locate the emergency brake lever on the left side of the machine and make sure it’s pulled down and activated. Put the key into the ignition on the right side of the steering column and turn it forward to start the forklift’s engine.
How does a propane fuel system work on a forklift?
The propane gas for your forklift is pressurized, self-contained tank that is easily refillable and interchangeable. When you power your forklift, the propane is pushed from the tank through to the engine undergoing a state of depressurization, which converts the gas into a vapor.
How do you start a forklift?
How do you clear the fault code on a Toyota forklift?
Toyota forklift maintenance reset
- Press and hold buttons B and D simultaneously for 2 seconds. A short beep should sound both at the beginning of the 2 seconds and after 2 seconds has passed.
- Press button C within 10 seconds.
- Within 10 seconds, press and hold buttons B and D simultaneously for 2 seconds.
How do you adjust the idle on a Toyota forklift?
Idle Adjustment Procedure
- At idle, CO in the exhaust pipe should be between 0.4% and 0.7%.
- Turning the idle mixture screw in (richer) will raise the CO.
- Turning the idle screw out (leaner) will lower the CO.
How do you jumpstart an electric forklift?
How to Jump-Start Your Forklift
- Find the Right Booster Battery. When looking for a live battery to jump the dead one, it’s crucial that you only use a 12-volt negative ground battery.
- Check Battery Fluid Levels.
- Position Trucks and Connect Cables.
- Start the Forklifts.
- Remove Cables.
How to repair a Toyota 5R forklift engine?
Here is our PDF bundle that includes the Toyota 5R forklift engine repair manual you need (PDF formats). It is the forklift repair documentation and service instructions for your Toyota 5R engine based lift trucks from Toyota.
What kind of fuel does a forklift use?
I have just purchased a Toyota Mod. 40-5FG25 forklift that has propane fuel. I is a 4Y engine. This was an “AS IS” out of a lease/rental fleet. It is 100% complete, less the tank and mount. I did compression cold tests before purchased and it was 190# on all cylinders. Plugs were clean.
What to do when your forklift won’t start?
A weak yellow spark will often not be enough to ignite the fuel especially in a cold engine. Also check at coil wire If you have no spark, you should first check to see that you have BV (battery voltage) available at the positive post of the ignition coil with key in on position. Check this with a 12v test light or a VOM.
What causes propane to stop in Toyota 4Y?
Yup that trouble in past but now propane fuel forklifts are very economical. This is a common Toyota 4Y issue; unit cranks and starts but as soon as you release the key the engine stops. At the distributor there are two wires in the connector.