How to change clutch on KTM 65 SX dirt bike?

How to change clutch on KTM 65 SX dirt bike?

1 Use a new gasket on the clutch cover. clutch slave cylinder. 3 Use Loctite on the centre clutch bolt. 1 Over-tighten the clutch bolts. 2 Reuse any worn or damaged parts. 3 Force any parts into place, everything should slip together easily.

How do you change clutch on dirt bike?

Soak the new clutch plates in oil for at least 15 minutes before installing and then reassemble the centre clutch assembly with the new plates and springs by alternating between fibre plates and steel ones, starting and finishing with a fibre plate. Make sure to leave the pressure plate bolts finger tight until installed.

How to install a Rekluse billet clutch basket?

If notched or worn it is recommended to install a , Rekluse Billet Clutch Basket (available for most models). 1. Soak the EXP disk in engine oil for 5 min. Rekluse Core EXP – Cable Page 5 HUB & CLUTCH PACK INSTALLATION 2. Install the new center clutch hub, washer, and nut on top of the OEM thrust washer.

Where can I find owner’s manuals on KTM?

If you prefer a printed document to thumb through, or you would like to search for an older document, these are available in the Print on Demand portal. In the portal, you can find owner’s and repair manuals for a wide variety of models. You can choose between PDF downloads and printed copies.

1 Use a new gasket on the clutch cover. clutch slave cylinder. 3 Use Loctite on the centre clutch bolt. 1 Over-tighten the clutch bolts. 2 Reuse any worn or damaged parts. 3 Force any parts into place, everything should slip together easily.

How can I Help my KTM 200 XCW clutch?

You could try switching oils, maybe ATF or something light for cold weather, may help but I would put my money on the grooves in the basket, you can usually get away with filing them smooth with a bastard file, or a steady hand and a 4″ grinder. LILBIT Ride you must. Try ATF rather than oil in the tranny.

What should the clicker be on a KTM 50sx?

The KTM 50sx clutch comes from the factory at 9 clicks. This is a good intermediate between an extremely snappy response and a more beginner-friendly option. We don’t recommend going any lower than 6 clicks. In our experience, going lower than 6 clicks results in unnecessary clutch wear as heat builds up.

What kind of clutch does a Honda KTM use?

I personelly use Honda 80/90. My friend uses Yamalube in his KTM. they both have the normal drag until they run 3 or 4 minutes. Normal being if you put it in gear it jumps or if you push it in gear cold you fill extra drag. the plates are dry at this point and it’s normal.