How do you splice wires into a gas tank?

How do you splice wires into a gas tank?

Tin both wires, overlap them and solder directly together. Use a solder with a lot of silver in it. Then use heat-shrink and seal it up good. This is the best way to splice and the method they teach in most military electronics schools.

How does a 2 wire fuel sender work?

It’s a small round plate with two wire connections. The sender changes resistance (ohms) variably as the float moves from full (up) to empty (down). Changes in resistance move the gauge needle. The sender uses two wires: black for the ground and pink for the sender, per American Boat and Yacht Council standards.

Is heat shrink Tubing gasoline resistant?

Yes, some heat shrink is fuel resistant, but this is just part of the story. There is a host of other considerations to bear in mind. For example, compliance with various standards (e.g. flame retardant) is also key.

How do you install a fuel pump in a tank?

Place coupler and clamp on fuel pump and place second clamp on fuel hose. 2. Place assembly upside-down on bench. Place rubber insulator on inlet of pump. Install pump and coupler in same manner as removed, pushing downward on pump while fitting inlet into mounting bracket. Seat rubber insulator and pump securely in mounting bracket.

Where are the spark plug wires on a Harley Davidson?

The spark plug wires on some models may be hidden under the gas tank. This article assumes you can get you hands on the wires and the clips that hold them in place. If you need to lift or remove the gas tank, the job becomes moderately harder. Refer to your service manual or the link at the bottom (Related Discussions) for procedures.

How do you remove a spark plug wire?

Figure 1. Removing front spark plug wire. Clean the area around the spark plugs to avoid dirt getting into the motor. Remove spark plugs with a 5/8″ spark plug socket and ratchet. Examine each plug center electrode tip when removed. They should be light grey, or tan.

What should the gap be on spark plugs?

Using a wire-type spark plug gap tool, measure the gap on the new spark plugs. There should be a very slight drag on the gauge when passing a 0.040″ (0.038″-0.043″) gauge between the center and outer electrode.