What causes the roller to break off on a Suzuki 96?
This roller tends to break off on the 96 and up models taking the boss and a large chunk of the frame with it. This roller’s mount cannot withstand the torque of the motor which is applied to it when the suspension is compressed and the roller presses down on the chain.
Where is the stator located on a motorcycle?
A “stator” is one component of the system that generates power for a motorcycle. Motorcycles generate power like a car, however they do it in a slightly different fashion. Rather than being an externally mounted unit, a stator is positioned inside the engine and looks like this:
Can a stator be tested with the engine off?
Additionally, a discharged battery will need to be brought up to full charge prior to static or load testing it. A technician uses a multimeter to test a stator, either with or without a running engine. With the engine off, a technician can test for a broken winding wire.
How to test a trail Tech stator-YouTube?
Using a Fluke Multimeter test your stator to make sure your resistance values are good and there are no shorts in any of the wires. Go here for Stator Ohms Specifications: http://www.trailtech.net/ohms-specifi… Loading…
What to do if you have a bad stator?
Without a good stator, your engine will run poorly or not at all. This solution completely bypasses the stator by using a 12 volt battery to power the ignition system. Everything required can be purchased for under $50. It will work on all contact breaker point engines (old style), and some electronic controlled ignition (newer style) ones.
What happens to the spark plug when a stator goes bad?
The stator coil generates the power for the spark plug and other accessories on small engines Without a stator there would be no spark at all, meaning the engine won’t run. While a stator is dying, it can produce a weak spark, causing the engine to miss or run poorly.
How do you remove a nut from a stator?
1- To remove the nut, the flywheel must be locked in place or else it will simply turn. You can lock it in place by using a special tool. Alternatively, you can lock it this way: remove the spark plug and feed wire or rope down into the cylinder.
How is a stator attached to an engine?
First the easy: attaching the negative (black) wire going to the engine. This wire can be attached to any conductive part of the engine assembly. On cars and motorcycles the metal parts of the engine are in electrical contact with each other, which causes them to make up one large electric terminal.
What’s the neutral indicator on a Suzuki DR650?
If you are planning on doing a valve adjustment crack the plug loose the night before. Neutral Sending Unit (NSU)- This is a sensor within the engine that lights the “Neutral” indicator on the dash. It is held in place by two screws.
What to do if your Suzuki DR650 clutch nut is loose?
While you have the clutch cover off it would be a good idea to check this nut for proper torque (72.5 ft lbs). The nut is a left handed thread. If you find the nut is loose on your machine you will want to check the condition of the key. If there is any side wear or grooving replace the key.
What does SCAs do on a Suzuki Katana?
Using a design similar to the GSX-R1000R, the KATANA’s Suzuki Clutch Assist System (SCAS) drive line smooths shifting and engine braking. Suzuki Advanced Traction Control* lets the rider select sensitivity on the fly so engine power to the rear wheel matches road conditions.
What kind of EFI system does Suzuki Katana use?
The KATANA’s EFI system uses Suzuki’s proprietary Suzuki Dual Throttle Valve (SDTV) throttle bodies, where the secondary throttle valves are controlled by a servo motor for smooth power delivery. A special throttle control mechanism was developed so engine response is smooth and controlled during spirited riding or cruising.
What kind of bodywork does a Suzuki Katana have?
The KATANA’s dramatic bodywork rests upon a twin-spar, aluminum alloy frame, and Superbike-type braced swingarm that provides great road holding performance. The stunning styling and performance features of the new KATANA will attract a variety of riders, especially those who value owning a unique motorcycle.
What kind of turn signal does a Suzuki Katana have?
The KATANA is the first US specification Suzuki motorcycle to be equipped with LED turn signals. The new turn signals were specifically designed to comply with DOT regulations while contributing to the KATANA’s unique appearance.
What is the neutral sending unit on a Suzuki DR650?
Neutral Sending Unit (NSU)- This is a sensor within the engine that lights the “Neutral” indicator on the dash. It is held in place by two screws. There are very rare instances where these screws have backed out and fallen into the engine.
When did Suzuki change the part number for 3rd gear?
Suzuki changed the part number for 3rd gear in 2006 and 2008 and so far the years represented in the failure list are from 1999 to 2009. The 3rd gear cog is under load in 3rd, 4th and 5th gears and is the hardest working of the cogs.
What does suicide throttle mean on a bike?
Never ride such a bike – they call that a “suicide throttle” for a reason. It’s also a wise idea to get in the habit of checking now and again to see that your throttle isn’t affected when you turn the handlebars completely from side to side. The clutch cable is far sneakier and creeps into your perception as perceived clutch slippage.
How do you unstick a stuck engine on a motorcycle?
Take a hammer and punch and knock the porcelain center out of the Steel Spark Plug Body. Now weld a pipe fitting, that a grease gun will screw into, onto the top of the steel spark plug body. Cutting spark plug for Hydraulic Tool. Cut spark plug for Hydraulic Tool. Hydraulic Tool. Now we can’t use the tool just yet. That would be to easy.
What to do when your four stroke engine is stuck?
For a four stroke, you must make sure the valves are closed. Because the engine is frozen, you can’t turn it over to close the valves. Therefore, you must remove the cams or rocker arms so the valves will close. To do this, you may have to cut the cam chain.
Where can I find the Suzuki owner manual?
Click on your Suzuki car below, for example the Other Model. On the next page select the specific PDF that you want to access. For most vehicles this means you’ll filter through the various engine models and problems that are associated with specific car.
Is it illegal to get a Suzuki Haynes Manual?
We get a lot of people coming to the site looking to get themselves a free Suzuki Haynes manual. There are two things you need to know; firstly it’s illegal, and secondly – there are much better ways of servicing and understanding your Suzuki engine than the Haynes manual.
Is the base gasket on my Suzuki DR650 leaking?
Leaky base gasket- The paper cylinder base gaskets first installed by Suzuki can suffer leakage. The norm is for the gasket to leak after time. The exception is no leaks. If a leak does develop, it is often no more than a slight weep, and many owners just live with it.