How to Shim the AC clutch on a Volvo S60?

How to Shim the AC clutch on a Volvo S60?

Here’s how to shim the AC clutch on an S60. Here’s how to shim the AC clutch on an 850, V70/XC70 up to 2000, S70, or C70. Do not use the high pressure port that is right up front above the radiator. That’s the high side for shops with pro AC refill equipment. Instead, move a couple items out of the way and use the AC low port.

Why does my Volvo S70 have no AC?

Symptoms on my 1997 S70 was either there was a quick fan blow, everything stopped then the two lights flashed for 20 secs or nothing happened the two lights just flashed, no A/C and no fan. I took it to the dealer for a very expensive repair close to 700 dollars and the fix was a fan motor drawing excessive current.

Where does the air conditioner recharge on a Volvo?

Per VADIS, the A/C system should be recharged on the high side. Finding this to be not only odd, but dangerous, I recharged my system on the low side (port is underneath the power steering reservoir).

How to Shim the clutch on a Volvo 850?

Here’s how to shim the AC clutch on an 850, V70/XC70 up to 2000, S70, or C70. Do not use the high pressure port that is right up front above the radiator. That’s the high side for shops with pro AC refill equipment. Instead, move a couple items out of the way and use the AC low port.

How to troubleshoot an electrical problem on a Volvo?

To troubleshoot Volvo electrical problem, you can start by reading the fault codes from the CEM module. You will need a Volvo scanner as generic OBD2 scanners can’t read CEM fault codes. This video shows you how to read and clear codes from the Volvo CEM module using iCarsoft for Volvo.

What should I do if my Volvo CEM is not working?

Use a small brush to clean the contacts in combination with the contact cleaner. Once you have cleaned all the contact, allow the CEM to dry completely. Apply a light coat of electronic contact protector (dielectric grease) on each terminal to improve conductivity. Reconnect all connectors to the CEM.

What to do when your Volvo engine stalls?

When this happens, open the hood and check for spark. This can be done by pulling off a plug wire (if the engine has plug wires), and placing the end near the block while a helper cranks the engine. DO NOT hold the wire as it may shock you if the ignition system is working.

What kind of problem does a Volvo have?

Well, my Volvo did it again today. At 7:00 AM and 65 F temperature, it started and drove fine as I got my morning coffee. Six hours later, after sitting in the hot California sun on this 90 F day, it failed to start in my driveway… Have you experienced volvo stalling problems?

Why does my Volvo stall at a stop light?

Have you experienced volvo stalling problems? A stop light or idle stall often means the engine is not idling fast enough (idle speed too low), or the engine is being lugged down by a load on it created by the air conditioning compressor and/or alternator.

Why does the AC clutch not meet the belt?

When the AC clutch doesn’t meet the belt correctly you’ll have similar symptoms to low refrigerant charge… warm air, revs dropping every 10 or 20 seconds, etc.. Here’s how to shim the AC clutch on an S60.

What are the parts of an AC clutch?

Coils & Hubs 4. Clutch REPAIR Kits 1. Clutches 2. Bearings 3. Coils & Hubs 4. Clutch REPAIR Kits Z1. Clutches Z2. Bearings Z3. Coils & Hubs Z4. Clutch REPAIR Kits

How to fix intermittent a / C in a Volvo?

Once the AC clutch obviously disengages itself and begins blowing warm air, turn off the AC with the button on the center console. Give the clutch a few minutes to cool down before turning the AC back on. If the clutch has cooled down enough, it should then reengage without any issues.

How can I Fix my air conditioner in my Volvo?

If you have a question about your Volvo’s air conditioning, please become an MVS member (free!) and post it to the correct area of the Volvo Forum. If you want to contribute your AC-related fix or experience, please go to the relevant forum and click the NEW TOPIC button and write what you know.

What to do when your a / C is not working in your Volvo?

A quick way to confirm compressor clutch failure is to manually turn the AC on and off. Once the AC clutch obviously disengages itself and begins blowing warm air, turn off the AC with the button on the center console. Give the clutch a few minutes to cool down before turning the AC back on.

When to replace the clutch on a Volvo?

If the clutch is significantly worn, such that removing all the shims will not provide sufficient gap, then it may be time to replace the entire clutch assembly. With the replacement shims in place, hammer the clutch back onto the pulley and repeat step 4 to re-tighten the clutch back onto the compressor.

Are there any problems with the air conditioning in a Volvo?

The Volvo Repair Database has a section dedicated to this stuff: AC and other climate control problems/fixes. Also see MVS posts with the Volvo air conditioning tag. These do overlap.

How to recharge a Volvo S80 AC compressor?

[ Recharge Volvo S80 AC] A good forum thread on compressor cycling, recharging and pressure… [ Compressor cycling, recharging and pressure] Another good How To on recharging the refrigerant yourself. Cool Zone #390 complete recharge kit” I bought from autozone $48 bucks, it has 3 cans of refrigerant they each have the charge…

Where is the low pressure line on a Volvo 850?

It is located on the passenger side of the engine compartment near the radiator and is marked with a “ 70NM ” [ Volvo 850 Low Pressure Line] The best photo documentation on how to get to the Volvo 850, S70 and V70 evaporator, period: Changing an Evaporator Core – in Pictures

Why are the fuses on my Volvo S70 not working?

Fuses in both S70 and V70 are protecting electrical components. If one of the components are not working, you should check if fuse has not blown. * Some of the equipment/systems listed may be available on certain models only.