How to change clutch plates and springs in a car?
With the cover clear remove the gasket. If it doesn’t pull free cleanly use a proper gasket scraping tool to remove any stuck to the cover. A bit of brake cleaner may help too. Don’t scrape away with a screwdriver or anything pointed or you may damage the face of the cover where it seals.
What’s the best way to replace a clutch?
Tighten the bolts first with a cross-head screwdriver so you can push against the spring tension – new springs offer more resistance than old, worn ones – then torque them up in a diagonal order to the specified setting. Clean up the crankcase and fit the new gasket, then put the clutch cover back in place.
What causes the clutch to drag on a bike?
Examine the clutch basket. If the bike is reasonably high mileage or has had a hard life, check for cracks and look at the dark marks or indentations where the friction plates’ locating lugs hit the basket itself. In extreme cases these indents can cause the clutch to drag – the friction plates get caught in them as the clutch lever is pulled in.
How can I tell if my clutch plates are wrong?
Some clutches may have large O-rings between the plates too. Make sure they all stay together. Examine the clutch basket. If the bike is reasonably high mileage or has had a hard life, check for cracks and look at the dark marks or indentations where the friction plates’ locating lugs hit the basket itself.
Do you need to replace the springs on a clutch?
The replacement springs we are installing are 15 percent firmer than stock, which could result in a slightly heavier clutch lever feel, but will ensure the new clutch plates do not slip under hard use. If you prefer a lighter clutch feel, I recommend going with stock replacements.
When to replace the pressure plate on a clutch?
Replace hardware if it is worn or if the factory service manual recommends replacement. -Always utilize the proper hardware (shouldered bolts, dowel pins, etc) to affix the pressure plate to the flywheel and the flywheel to the crankshaft. Failure to do so could result in a vibration, improper clutch operation or clutch failure.
Do you have to replace the clutch plate on a Suzuki?
Some replacement plate kits require you to remove the spring, so be sure to check with the manufacturer of the replacement clutch plates to see if your judder spring remains in place or gets removed. Our Suzuki has a thick friction plate against the innermost part of the clutch basket. The remaining ones are all the same thickness.
What should I do before installing a clutch disc?
-Always clean the surfaces of the pressure plate and flywheel with brake parts cleaner or acetone before installing. -Install the clutch disc with the side indicating “Flywheel Side” against the flywheel.