How often do fork seals need replacing?
Replace Fork Seals Fork seals should be replaced after 40 hours of riding or two years if you don’t ride very often. Even if you regularly clean the seals, they wear out eventually and leak no matter what you do to keep a tight seal.
Can you change fork seals without removing forks?
Yes. Pull the bolt out that secures the cartridge to the lower fork leg and the forks will come apart. Put a seal in with a split type fork seal driver. Then you pull the cap and separate from cartridge to pull the spring to set the fork oil level.
How do you know if you need new fork seals?
Once both the forks are clean, take your bike out for a quick spin. If you notice oil or grime around the forks at the end of your ride, there’s a good chance that the fork seals need to be replaced. To prevent any further damage, you should get the seals replaced.
How much does it cost to have your fork seals replaced?
Approximate Total Cost: $50 – $200 + 3-6 Hours of work If your relatively handy and feel up to the task of replacing your own fork seals than this is what you would be looking to spend in both time and parts cost.
What kind of suspension does a Honda XR 80 have?
The 2003 Honda XR 80 is equipped with a 27 mm leading-axle fork front suspension with 140 mm, or 5.5 inches, of wheel travel, and a prolink single-shock rear suspension with a 109 mm, or 4.3 inch, wheel travel. The bike has a rather small 2.50 by 16 inch front tire and a 3.60 by 14 inch back tire. The motorcycle comes in the color red.
How do you replace a fork seal on a motorcycle?
Use these steps to replace your fork seals. Prepare the motorcycle for maintenance. Loosen the 2 bolts that secure the fork legs to the frame and the caps upon each leg. Then loosen the brake caliper bolts and the whole front axle of the bike. Put the bike in gear and chock the rear wheel. Raise the front wheel off the ground as far as needed.
What was the serial number of a Honda XR80?
The serial number began HE01-5000012. The Honda XR80’80 was sold in 1980 and was available in one color: Tahitian Red. The fuel tank decal was a yellow wing with the word, “HONDA” beneath it. The seat was black without a side logo. The side cover panels were black and the “XR80” logo on it was red and white.
What kind of oil to use on Honda front fork?
HINT: Honda sells a tool that can be used to seat the fork seal if this procedure just doesnt work. 12) Reassemble the one fork (dont forget the circlip) and before placing on the top cap, refill with oil as per the manual. HINT: Automobile transmission fluid should be used as front fork oil.
How do you change the seal on a fork?
Disassemble the fork and remove the old fork seal. To prepare the fork for the new seal, rub away all rust and imperfections with an oil-soaked cloth. Then, put the new seal over the stanchion and tap the seal down with a seal driver.
What kind of rubber does a Honda XR80 use?
Seat Setting Rubber “B”. This is one of the Rubber Settings Under the Seat. Replace those old worn Rubbers with a brand new one! Replaces OEM # 77205-286-000 Order the Quantity of Seat Rubber “B” your Bike Requires Clutch Lever OEM Ref # 53178-369-700 / 53190-329-010 / 53190-286-670
What are the exhaust port gaskets on a Honda XR80?
Exhaust Port Gaskets (Pk./10) – OEM Ref. # 18291-028-000 / 18291-028-306 High Performance 6 or 12 Volt Single Output Ignition Coil. These can be adapted to work on many applications requiring a point or CDI ignition coil.
When to replace oil seals on a motorcycle?
Fork seals should be replaced as soon as leaking oil is noticed. If the seal is left unchanged, the oil could leak onto the brake pads and ruin your motorcycle or you could run out of oil completely and ruin your motorcycle. Use these steps to replace your fork seals. Prepare the motorcycle for maintenance.