How do you remove a transmission transfer case?

How do you remove a transmission transfer case?

Once it separates a little, grab it and pull it off the transmission output shaft. This requires pulling the TC away from the transmission about 2 to 3-inches. Once off, remove any unconnected electrical connectors and lower the TC and slide from under the truck and enjoy your favorite cold beverage. Reinstall in the reverse order.

What’s the best way to rebuild a transfer case?

Use the heavy duty floor jack to raise the vehicle high enough so that you can slide the jack stands into place beneath the vehicle. Use 4 jack stands (2 in front, 2 in rear). Don’t attempt to work on the transfer case with only two wheels supported. Remove the bolts that hold the skip plate in place, and then set the plate aside.

How do you remove skip plate from transfer case?

Remove the bolts that hold the skip plate in place, and then set the plate aside. Locate the fluid drain plug or bolt on the transfer case, and then place the plastic drip directly underneath it. Open the plug and allow the fluid from the transfer case to drain into the pan until it is empty.

How to disassembly transfer a Toyota Land Cruiser?

SEPARATE FRONT CASE AND REAR CASE (a) Using a snap ring expander, remove the snap ring from the rear case. (b) Remove the 8 bolts. (c) Using a brass bar and hammer, tap the rear case and separate it. 15. REMOVE 2 BEARING RACES FROM REAR CASE 16. REMOVE INPUT SHAFT ASSEMBLY Using a plastic hammer, remove the input shaft assembly from the front case.

What should I remove from a transfer case?

These usually include: the front drive shaft, shifter linkage, 4 wheel drive sensor, and the rear drive shaft. Once these components are removed, you can then remove the transfer case. Be sure to use the heavy duty floor jack because the transfer case is extremely heavy.

How do you replace the transfer case on a Ford truck?

Replace the skid plate and drive shafts back into place. If you marked the shafts, make sure to align them the same way that they were when you removed the old transfer case. Replace the transfer case fluid with an approved Ford transfer case fluid. If playback doesn’t begin shortly, try restarting your device. Full screen is unavailable.

SEPARATE FRONT CASE AND REAR CASE (a) Using a snap ring expander, remove the snap ring from the rear case. (b) Remove the 8 bolts. (c) Using a brass bar and hammer, tap the rear case and separate it. 15. REMOVE 2 BEARING RACES FROM REAR CASE 16. REMOVE INPUT SHAFT ASSEMBLY Using a plastic hammer, remove the input shaft assembly from the front case.

Do you need to remove transfer case skid plate?

When removing the drive shaft, be sure to not damage the splines on the inside of the drive shaft housing. If you have a skid plate under your transfer case, you will need to remove it for easy access. There are only four 10mm bolts, two on each side connecting the skid plate to the frame. Figure 5. Transfer case skid plate.

Once it separates a little, grab it and pull it off the transmission output shaft. This requires pulling the TC away from the transmission about 2 to 3-inches. Once off, remove any unconnected electrical connectors and lower the TC and slide from under the truck and enjoy your favorite cold beverage. Reinstall in the reverse order.

How do you remove transmission from Toyota 4 Runner?

Remove the transmission mount-to-crossmember bolts. Raise the transmission SLIGHTLY, just enough to take the weight of the transmission off of the crossmember. Remove the cross member-to-frame mounting bolts and remove the cross member from the vehicle. For vehicles with the A43D, remove the bracket and rear transmission mount.

How to remove the transfer case ( TC ) in an ih8mud?

This worked excellent as cradle to support and remove the TC and to move it to my shop once removed. Once the jack/cradle are in place, tap the TC flange with a lead hammer to separate from the transmission. Once it separates a little, grab it and pull it off the transmission output shaft.

Is the tcase a forward shift transfer case?

The transmission has just one shifter. Notice there are no forks on the front of the tcase. The right photo is a forward shift transfer case. Notice the block off plate on top of the case. This unit is shifted through two rails that connect to the transmission.