Why is my Harley Davidson Sportster not starting?
Place your Sportster in second or third gear for the best results. A battery that can’t start your engine may no longer be recharging properly because of its age and current state of charge. The ground cables that connect the battery to your Sportster frame must also be undamaged and free of corrosion.
Why does my Harley Davidson have no spark?
No spark. Good fuel. The service dept. told me that the coil hardly goes bad. It might be the crankshaft sensor. I replaced it and it started.
How to check spark plugs on Harley Davidson Sportster?
Insert a spark tester into the wire and attach the tester to ground. Remove the fuel pump fuse. Refer to the article Fuse Box Information for fuse locations. Crank the engine and watch for spark. If spark is consistently present, the problem most likely lies with the spark plugs and you should continue to Step 2.
How does the ignition coil work on a Harley Davidson Sportster?
The ignition coil on later model Sportsters. The crankshaft position sensor is used to determine the crankshaft’s speed and position. The E.C.M. or ignition module uses this information to correctly time the spark at the spark plug with the piston.
What to do if your Sportster is not getting spark?
Open your gas cap and listen for a possible vapor lock condition. Ground your spark plugs to check for spark. If this problem began after you cleaned your carb, start looking in that area 1st.
Insert a spark tester into the wire and attach the tester to ground. Remove the fuel pump fuse. Refer to the article Fuse Box Information for fuse locations. Crank the engine and watch for spark. If spark is consistently present, the problem most likely lies with the spark plugs and you should continue to Step 2.
Why is my Harley Davidson Sportster not igniting?
One of the most common sources of electrical problems is the battery. Test the battery’s state of charge and current capacity by reading Step 2 of the article Electrical Diagnostic Guide. If no spark is present at the end of the spark plug wire, the air/fuel mixture cannot ignite.
What to do if your Harley Davidson won’t start?
Harley Davidson Sportster: Why Won’t My Bike Start? 1 Test your starter. Refer to Step 4 of the article Electrical Diagnostic Guide for information on starter testing. 2 Check for fuel. If your bike cranks but doesn’t start, the first thing to check is the fuel supply. 3 Check for spark.
Is there a problem with my Sportster 1200 XLH?
Before I go out and buy parts I think I need, maybe somebody can jump in and pinpoint the problem. 1995 Sportster 1200 XLH. Ride it daily to work. Last Friday I shut the motor off with the stop switch and then turned the ignition key off.
Where is the starter on a Harley Davidson 883 Sportster?
Connect your red probe to the solenoid positive wire. This is a fat 12 or 14 gauge wire on the cylindrical portion of the starter. Connect the black probe to a known good ground. 12v should be present in this wire at all times. Figure 3. The starter location on a 883 Sportster.
What should the current be on a Harley Davidson starter?
In addition to the starter current draw test, you can measure the voltage at the wire connected to the starter solenoid from the ignition switch. With the ignition in the on/run position and the button pressed, 12 volts should be present at this wire.
Place your Sportster in second or third gear for the best results. A battery that can’t start your engine may no longer be recharging properly because of its age and current state of charge. The ground cables that connect the battery to your Sportster frame must also be undamaged and free of corrosion.
Connect your red probe to the solenoid positive wire. This is a fat 12 or 14 gauge wire on the cylindrical portion of the starter. Connect the black probe to a known good ground. 12v should be present in this wire at all times. Figure 3. The starter location on a 883 Sportster.
In addition to the starter current draw test, you can measure the voltage at the wire connected to the starter solenoid from the ignition switch. With the ignition in the on/run position and the button pressed, 12 volts should be present at this wire.
Why does my bike not start when I push the starter button?
Pressing the button sends power to the starter solenoid, which sends a large amount of current from the battery to the starter to turn the motor. If the engine doesn’t crank, it could be because of a failure at any of those stages, a weak battery, or a bad starter.
What should the Run switch read on a Harley Davidson Sportster?
Remove the kill switch from the right handlebar grip. Measure the resistance/continuity of the switch with the switch unpressed using the same method described for testing the run switch. The reading should be 0.1 ohms or less. Press the switch and measure again. The reading should now be “OL” or infinite, meaning no connection is present.
What’s the voltage on a Harley Davidson starter?
I check the voltage at the kill switch and get 12.3 from the black and white wire that goes to the kill switch and the start button. But, I only get 9.2 volts from the black and red wire from the start switch to the start relay. All the fuses are good and there are 12 volts to the starter and the solenoid.
What causes a Harley Davidson to not turn over?
If the bike does not turn over, the issue can be battery, starter, starter relay. If turns over, but no start, determine if the issue is electrical or fuel related. Check for spark.
What kind of motorcycle is the Sportster Iron 883?
Few motorcycles are more elemental than the 2017 Harley-Davidson Sportster Iron 883. Stripped down to the basics, it’s a traditional motorcycle that is part cruiser and part retro sport bike.
What’s the suspension on a 2017 Harley Davidson Iron 883?
Last year, Harley-Davidson updated the Iron 883’s suspension, giving it emulsion shocks and cartridge forks. It made a huge improvement in the ride, and the updated suspension returns for 2017. With the suspension firm, but not harsh, the Iron 883 is happy to make its way through the canyons with an admirable confidence.
Pressing the button sends power to the starter solenoid, which sends a large amount of current from the battery to the starter to turn the motor. If the engine doesn’t crank, it could be because of a failure at any of those stages, a weak battery, or a bad starter.
What to do if your bike won’t start?
The starter location on a 883 Sportster. If your bike cranks but doesn’t start, the first thing to check is the fuel supply. It seems obvious, but open the cap and make sure there is plenty of gas in the tank.
What happens to the clutch on a Harley Davidson Sportster?
This article applies to the Harley Davidson Sportster (1986-2016). When you pull on the clutch lever, a cable is moved that’s connected to the clutch pack assembly beneath the primary cover. The clutch diaphragm springs tension is removed, taking away the friction that holds the clutch disks together.
How to check the transmission on a Harley Davidson Sportster?
Hold the clutch lever in and place the transmission in first gear with the bike at a standstill. There should be no engine power transferring to the rear wheel. Figure 1. Sportster clutch lever and cable. The fluid level is easily checked through the derby cover or dipstick on some models.
This article applies to the Harley Davidson Sportster (1986-2016). When you pull on the clutch lever, a cable is moved that’s connected to the clutch pack assembly beneath the primary cover. The clutch diaphragm springs tension is removed, taking away the friction that holds the clutch disks together.
Hold the clutch lever in and place the transmission in first gear with the bike at a standstill. There should be no engine power transferring to the rear wheel. Figure 1. Sportster clutch lever and cable. The fluid level is easily checked through the derby cover or dipstick on some models.
How to check ignition resistance on Harley Davidson Sportster?
Set your meter to read ohms and place your red probe on the positive post of the coil. Place the black probe on the negative post. Your reading should be between three and four ohms. Measure the resistance of the secondary winding.
Remove the kill switch from the right handlebar grip. Measure the resistance/continuity of the switch with the switch unpressed using the same method described for testing the run switch. The reading should be 0.1 ohms or less. Press the switch and measure again. The reading should now be “OL” or infinite, meaning no connection is present.
Why is my speedometer not working on my Sportster?
Electronic Speedometer: The electronic gauges fitted on 1995 and later Sportsters do not typically fail, but Harley has outlined a diagnostic procedure to confirm if the gauge is faulty or if the problem is elsewhere in the system. This procedure assumes that the wiring harness is securely plugged into the back of the gauge.
What to do if your motorcycle won’t start?
It appears the turn signal and stalls or cranks but will not start. Try removing the ecm and security fuses, wait ten minutes and reinstall the fuses. This “reboots” the turn signal module and the motorcycle will then start from that point on. The historic codes will remain for 50 starts or until cleared.
Why does my Harley Davidson make a hard clicking sound?
Clicks when trying to start does not engage. I have a Harley-Davidson 1999 sportster 1200. I get a hard fast clicking sound when trying to start. I Have put the battery on a charger and let it charge overnight. It still does the same thing. Is this a bad battery?
How to start a Harley Davidson Sportster XI 883?
To Lean will hurt the engine : To start a Harley Davidson Sportster XI 883, you will need: 1. Open the cap for the fuel tank and see how much fuel is in your motorcycle. Add fuel as needed. Note that the engine may not start if you have low fuel.
How often do you ride a Sportster 1200?
I own a 2007 sportster 1200. I ride this bike often, several times a week. Recently I went on vacation and the motorcycle sat for 10 days. At the same time the weather cooled down significantly while we were away.
What happens when you disconnect the battery on a Harley?
Since disconnecting the battery on my harley it wont start. Bike still has power all lights etc since disconnecting the battery on my harley it wont start. Hey there!
What should I do if my motorcycle battery wont start?
If you don’t see these symptoms or are otherwise unsure what to look for, the first step is ensuring that the battery is operational and providing the maximum voltage. To confirm your battery is still good, you should visually inspect it, check the voltage, and load test the battery. A visual battery inspection should involve:
If you don’t see these symptoms or are otherwise unsure what to look for, the first step is ensuring that the battery is operational and providing the maximum voltage. To confirm your battery is still good, you should visually inspect it, check the voltage, and load test the battery. A visual battery inspection should involve:
When to turn the clutch adjuster on a Harley Davidson?
When you are positive you are exactly at zero lash, no more no less, continue to turn the adjuster in 1/8 to 1/4 of a turn. This will set the preload on the pressure with a bunch of miles on them. it, run the jamnut down and torque it to aprx 1 grunt (thats a technical term).
Why is my Clutch not working on my Harley Davidson?
So in review if the bike is creeping with the clutch lever against the grip, and neutral is hard to find, or first gear is hard to get at a stand still, then there is NOT enough preload on the pressure plate. If the clutch slips under brisk acceleration then there is TOO MUCH preload on the pressure plate.
How does a clutch engage and disengage?
The pedal is mounted on a shaft and then to a lever. The lever is connected to the clutch cable. When the lever moves the cable inside, the cable is pulled through the casing and on the transmission, while the other end of the cable is connected to the clutch lever.
Why is my Sportster clutch not working properly?
The bike was originally bought in May 2010 and traded back in in October 2010 because the guy wanted a bigger bike so it isn’t like it had been sitting for months when we bought it. I lubricated the cable today and adjusted the free play because it seem a little tight and that actually seemed to make the grab worse when engaging the clutch.
Which is easier to adjust Sportster clutch or Big Twin?
By the way the clutch on the sporty is easier to adjust than the big twin. Derby cover keeps the adjuyster in place not a set nut. Now one thought, what handlbar levers on on the bike?
Is the clutch on a 1200 Sportster a bugger?
MY opinion; EVERY 1200 sportster is a Bugger with the Clutch and mainly it is the High ratio of the LOW gear.. I have found that the Other bikes I have been on (like you),, Can’t be compared to a 1200 sport. They are ALL, MUCH smoother and do not present the 1200 problem in take-off and clutch work…
The bike was originally bought in May 2010 and traded back in in October 2010 because the guy wanted a bigger bike so it isn’t like it had been sitting for months when we bought it. I lubricated the cable today and adjusted the free play because it seem a little tight and that actually seemed to make the grab worse when engaging the clutch.
What does it mean when your motorcycle won’t start?
There are few things that are more disappointing than getting psyched up to go riding only to be hit with realization that your motorcycle won’t start. The engine is turning over, but nothing is happening except for the fact that your frustration level is rising.
If the bike does not turn over, the issue can be battery, starter, starter relay. If turns over, but no start, determine if the issue is electrical or fuel related. Check for spark.
What does it mean when Your starter is spinning?
Starter spinning up indicates the solenoid is working. The solenoid is just a switch to connect the starter to the battery while using a lighter guage (and cheaper) wire to the control switch. The Bendix is either not engaging on the starter shaft or you’re missing some flywheel teeth or starter gear teeth. Click to expand…
I check the voltage at the kill switch and get 12.3 from the black and white wire that goes to the kill switch and the start button. But, I only get 9.2 volts from the black and red wire from the start switch to the start relay. All the fuses are good and there are 12 volts to the starter and the solenoid.
When did the Sportster clutch problem first start?
Discussion in ‘ Sportster Models ‘ started by fskeil, Mar 27, 2011 . Hi everybody I am new here and am hoping someone might have some suggestions or an answer to my problem, well actually it is my wife’s problem but you know what they say, “if mama ain’t happy ain’t nobody happy”.
What are the symptoms of a bad starter?
Symptoms: When starter button is pressed there is a click and nothing happens or the starter drive tries to engage and then does not stay engaged. There is a lot of racket and noise like gears grinding.
How to test the power of a Harley Davidson Sportster?
To test your module’s power and grounds: Find the wiring diagram for your year’s Sportster in a service manual, or from your local Harley dealership. Locate the power and ground wires. Measure the power wire’s voltage. Set your meter to read DC volts.
Are there any problems with the new Harley Davidson?
This is one Harley to avoid. Yes, it’s a new bike, but the Livewire has had numerous problems in its short on again off again life. The electric bike has experienced problems with its charging system, which in turn led Harley to stop production of the bike in October of 2019.
What should I do about my Harley Davidson Sportster?
One of the most important things you can do to ensure many years of carefree fun and trouble-free riding is to make sure you Sportster is taken care of with tender-loving care and maintained properly at the correct mileage intervals. No matter what year your Sportster is, the maintenance schedule is the same.
What to look for in a 1999 Harley Davidson Sportster?
Figure 4. 1999 Harley Davidson Sportster Sport. Inspect your exhaust system, looking for any leaks, cracks or missing fasteners or heat shields
Why is my Harley Davidson Sportster not charging?
If a new battery fixes your problem, confirm the charging system is working properly by performing the same test with the engine running. A normal reading is near 14 volts. If you find a different value, move to Step 6. Even if your battery’s charge level is normal, it may not have the capacity under load to supply enough amperage.
When to replace Jiffy stand on Harley Davidson Sportster?
After 5,000 miles, checking tightness of the wheel spokes is not done until 20,000 miles. After 10,000 miles, the transmission lubricant is replaced after every 10,000 miles. After 10,000 miles, the Jiffy stand is inspected and lubricated every 10,000 miles. The fuel tank filter screen is replaced at 25,000 miles.
How to program your own Harley Davidson security system?
It’s not really that hard to start it using the pin number. 30-40 seconds after you do it once. Push both signals til the lights flash. Then left signal to scroll thru to correct number. Left signal to move to next number. Has a 5 diget pin and Varoooomm it’s running. Programing your own pin number takes 15 seconds more.
Where is the alarm on a Harley Davidson?
Return the back end of the seat to its original position so it covers the module. Trace the wiring from the alarm’s sensor which is typically mounted under the seat, along the frame of the Harley Davidson motorcycle, until you reach the alarm system next to or near the handlebar.
How to reset the security code on a Harley Davidson touring?
This article will show you how you can reset the security code, or override the fob on your Harley Davidson Touring. Turn the ignition switch located on the gas tank to “off,” and then turn it to “on.” Figure 1. Turn ignition switch. Press both turn signal switches together and keep them pressed.
How does the security system work on a Harley Davidson?
The security system on the Harley Davidson Touring allows you to use your key fob to activate it, which prevents you from starting the bike until you deactivate it with your key fob again. Sometimes, you can get stuck and can’t deactivate the security system, or you lost the key fob and want to override it.
What happens if you lose your security FOB on a Harley Davidson?
If you have a security-equipped Harley-Davidson, you know that without your key fob present, the bike will not start. What you should also know is your PIN number, just in case you lose your key fob mid-ride. If you bought your bike new from the dealer, this information should have been given to you, but that is not always the case.
Why did my Harley Davidson battery start to misfire?
It turned out the battery to be the problem. The reason its intermittent is the bike will start running weird in other words it would take a charge but if for some reason that charge did not hold for long the bike will start running weird again. So I went and change the battery and I’ve never had the problem since.
How does the brake light work on a Harley Davidson Sportster?
This article applies to the Harley Davidson Sportster (2000-2015). Two switches are open as well as closed by the brake hand and foot levers when you hit the brakes. With the switches closed, voltage is sent to the brake lamp through the wiring harness.
When did my Wife’s Harley start to misfire?
My wife’s 2005 FLHTCUSE2 began to develop problems a few weeks ago. After a short ride, we stopped for her to get gas. On the way home, her Harley started to misfire and run poorly. I lost sight of her so I pulled over. After about 15 mins she showed up and said her bike would not stay running.
How to fix a Harley Davidson Softail Sportster?
Style and Performance Upgrades Milwaukee Eight Touring Softail & Dyna Sportster Everyday Hog How-To Fix My Hog Projects M8 Cam Upgrade Cam Chain Tensioner Shoe Cam Gear Drive Conversion Carburetor Rebuild Electrical Systems Handlebars 101
What happens when there is no power to the starter motor?
If there’s no power to the starter motor but power everywhere else you’d hear a “click!” noise when you turned to start but nothing else – ie. no whirring or cranking noises.
How does the ignition work on a Harley Davidson Sportster?
When current is sent to the ignition coil from the ignition module or E.C.M., the primary winding energizes and creates a strong magnetic field. The secondary winding increases the voltage as the magnetic field is created and sends a high energy spark to the spark plug.
When to replace battery on Harley Davidson Sportster?
Batteries have limited lifetimes, so if you keep your bike more than a couple of years, you will likely face replacing the battery at some point. Besides engine starting duties, the battery also serves to power the lights when the engine stops or is inadvertently stalled.
When current is sent to the ignition coil from the ignition module or E.C.M., the primary winding energizes and creates a strong magnetic field. The secondary winding increases the voltage as the magnetic field is created and sends a high energy spark to the spark plug.
The ignition coil on later model Sportsters. The crankshaft position sensor is used to determine the crankshaft’s speed and position. The E.C.M. or ignition module uses this information to correctly time the spark at the spark plug with the piston.
No spark. Good fuel. The service dept. told me that the coil hardly goes bad. It might be the crankshaft sensor. I replaced it and it started.
What to do if your starter doesn’t click?
If the the starter still clicks, clean ALL the battery cables and try again. This includes the Positive at the battery and the starter. The negative (ground) at the battery and the ground point. Also check ground strap from engine to frame. If it still clicks, disconnect the battery.
Is the 2000 Harley Davidson xl1200c Sportster Custom?
And the 2000 Sportster 1200 Custom is no exception. The narrowness, the engine form, the gas tank shape, the muffler configuration—they all came into the Sportster DNA more than four decades ago and remain to this day. To those basics, though, the Custom adds important differences.
How is Harley Davidson celebrating its 115th anniversary?
Harley-Davidson celebrates its 115th anniversary with Anniversary insignia that reflect contemporary trends in customization: as an anniversary hue for the models whose type code ends on “ANX”, the company created the new matt finish Legend Blue Denim, with a dark finish combined.
What’s the purpose of a Harley Davidson Sportster?
Commonly, the Harley Davidson Sportster is seen as more of a city bike, used mostly for commuting or short weekend rides, especially when compared to the larger Harley models designed for the more long distance, 400+ mile rides.
Are there any problems with my Harley Davidson Sportster?
Faulty Low Fuel Warning Light Some Harley Davidson Sportsters, mostly 2007 and 2008 are known to have a faulty low fuel warning light. Check with your dealer and you may be due a replacement under recall. Use your trip odometer to measure your true mileage and level of fuel consumption to see if it is accurate.
Where is the low fuel warning light on a Sportster?
Fuel Light. The Sportster, like all modern vehicles, is equipped with a low fuel warning light. It is a gas pump shaped icon right in the middle of the speedometer, between the needle and the odometer reading. Reports are that this light can be inaccurate, but usually it means you have less than a gallon left.
How tall is the fuel tank on a Sportster 1200?
The Sportster 1200 Low also features a pull-back handlebar, a low 26.3-inch seat height, and a 4.5-gallon fuel tank, but what the 2009 model year brings new on the scene is the recalibrated suspension and the front fender which is designed around the tire.
What kind of lights are on a Harley Davidson Sportster?
Figure 1. Typical Harley Sportster dash. Figure 2. Sportster dash with tachometer. The most common light you will see is the check engine light (CEL), which is #7 in Figure 1 or #8 in Figure 2, and shaped like a traditional car engine, not a Harley V-twin.
Why did I Turn my Back on a Sportster?
Height, weight and vibration were the three biggest things that turned me off to the Sportster after I had some serious riding experience on it. But hey, that’s just me. There are a ton of Sportster enthusiasts who will ride forever on their beloved Sportster (the cafe racer) forever.
Are there any problems with the HD starter?
There are a few very common HD Starter problems. It starts with pushing the start button on only hearing a “click”. It’s a quick summary of these problems and the fixes for them Category Autos & Vehicles Show moreShow less Loading… AutoplayWhen autoplay is enabled, a suggested video will automatically play next. Up next
What does it take to start a Harley Davidson Sportster?
This article applies to the Harley Davidson Sportster. What does it take to start a Sportster? When you turn the ignition switch to the on position, current is sent to the start button. Pressing the button sends power to the starter solenoid, which sends a large amount of current from the battery to the starter to turn the motor.
What kind of engine does a Harley Davidson Sportster have?
A Harley Sportster motor is a small four-stroke V-twin engine that has a displacement of 1200 cubic centimeters (CC) and a compression ratio of 9:1. These new or used motors can produce 58 hp at 5,300 RPM and have a stroke of 3.8 inches and a bore of 3.5 inches.
Can a Sportster engine be repaired after an accident?
A Sportster engine from a wrecked bike should be fine for purchase if the engine was not damaged during the accident. Any major physical damage to the engine should be noticeable and you should find all necessary information in the product description.
What to do if your car starter won’t turn over?
If the the starter still clicks, clean ALL the battery cables and try again. This includes the Positive at the battery and the starter. The negative (ground) at the battery and the ground point. Also check ground strap from engine to frame.
To Lean will hurt the engine : To start a Harley Davidson Sportster XI 883, you will need: 1. Open the cap for the fuel tank and see how much fuel is in your motorcycle. Add fuel as needed. Note that the engine may not start if you have low fuel.
Why does my Harley Davidson have no power?
Last Friday I shut the motor off with the stop switch and then turned the ignition key off. I re-set the stop switch to On. 1 minute later, I turned the ignition switch to ignition and noticed I had no power to my headlights and instrument lights.
What makes the carburetor pop on a Harley Davidson?
One of the most common problems that customers complain about is the spit-cough-pop from the carburetor as a Harley goes from idle to ¼ throttle. This can occur on any model, any carburetor, but seems to happen most often with the stock CV Keihin carburetors used on the newer (90 up) Big Twins and Sportster models.
Can a CV Keihin carburetor cause a Harley to stall?
This can occur on any model, any carburetor, but seems to happen most often with the stock CV Keihin carburetors used on the newer (90 up) Big Twins and Sportster models. This condition is not only annoying, but can cause the Harley to stall dangerously at stoplights, and can damage intake seals.
Why is my headlight not working on my Harley Davidson?
Tug and poke around that harness while you trace it down into the nacelle. Play with your hi/low switch and your passing lamp switch. If you had a dead short you would be blowing a fuse. This sounds more like a bad connection or a bad switch.
Last Friday I shut the motor off with the stop switch and then turned the ignition key off. I re-set the stop switch to On. 1 minute later, I turned the ignition switch to ignition and noticed I had no power to my headlights and instrument lights.
How to reset check engine light on Harley Davidson Sportster?
These are general throttle idle cables. Start by turning the ignition switch into the “OFF” position. Next, turn the run/stop switch into the “RUN” position. Press and hold the odometer reset button. Put the ignition switch into the “IGNITION” position and take your hand off the odometer reset button.
Tug and poke around that harness while you trace it down into the nacelle. Play with your hi/low switch and your passing lamp switch. If you had a dead short you would be blowing a fuse. This sounds more like a bad connection or a bad switch.
What do you need to know about a Harley Davidson Sportster?
This article applies to the Harley Davidson Sportster. The Harley-Davidson Sportster is a well-engineered motorcycle that is manufactured to quickly and effectively alert you to any potential or probing issues (mechanical or otherwise) related to the function of your motorcycle.
Why does my 1200 XL engine quit running?
From intermittent strong or reduced power and missing start-ups my 1200 XL now starts for a couple of revs then dies. Every once in awhile it will fire up and run fine with no problems until the next start-up. I cleaned the tank,screen and bottom of carb. Vents and vacuums are open. Battery,coil, and wires checked out O.K.
What are the problems with a Harley Davidson starter?
Harley Davidson Common Starter Problems Summary and Fixes – YouTube There are a few very common HD Starter problems. It starts with pushing the start button on only hearing a There are a few very common HD Starter problems. It starts with pushing the start button on only hearing a Skip navigation Sign in Search Loading…
Is the Harley Sportster a good motorcycle to buy?
I like the Harley Sportster. It’s relatively inexpensive and it has all of the Harley good stuff. Power, hot looks and the Harley sound. Potato, Potato, Po-ta-to, I can hear it now, I love it!
What should I do if my starter motor is out?
Like he said, most likely is your battery. However, when the hold in coil is out on the starter solenoid it will do the same thing that you are just describing. In that case you need a new starter motor or you could try to rebuild your solenoid. The starter motor and is very easy to swap out. First, disconnect your battery. Do not skip this step.
Batteries have limited lifetimes, so if you keep your bike more than a couple of years, you will likely face replacing the battery at some point. Besides engine starting duties, the battery also serves to power the lights when the engine stops or is inadvertently stalled.
Since disconnecting the battery on my harley it wont start. Bike still has power all lights etc since disconnecting the battery on my harley it wont start. Hey there!
What kind of engine does a Harley Davidson 883 have?
2003: Harley-Davidson XL883/L Sportster introduced with rubber-mounted engine, lower seat and a lighter clutch. Also, 883C Custom model launched. All 2003 Harleys have the company’s centenary badge on them. Harley-Davidson XL883C Sportster: Custom model, with 17.5 litre tank, redesigned seating position and wider rear tyre.
Why does my car not start after I replace the battery?
Evaluating Your Car’s Key Systems for Possible Failure. There are many other possible problems that could lead to the fact that, after you’ve replaced the battery, the car won’t start. One or more of several key systems might not run properly, or there could be a serious malfunction with the electrical system.
What is the manual for a Harley Davidson Sportster?
The Cyclepedia Press LLC 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician.
What can cause chain damage on a Harley Davidson Sportster?
Sportster derby cover. An improperly tensioned primary chain can cause noise, loss of power, and chain damage. Remove the primary chain inspection cover and measure the amount of chain play. The specification is half an inch. Rotate the rear tire and measure the chain in three different areas.
What is the top speed of a Sportster 1200?
With this drive-train, the Harley-Davidson Sportster 1200 is capable of reaching a maximum top speed of 160.0 km/h (99.4 mph) .
How many CC’s is a 1200 Sportster?
Characterized by its raw, understated good looks and power, the 1997 XL Sportster 1200 Sport features a redesigned two-piece seat which converts easily into a solo seat. At the heart of this agile motorcycle, is a 1,200cc Evolution engine synchronized with a five-speed transmission that provides 71 ft.-lbs. of torque at 4,000 rpm.
How much horsepower does a Harley Sportster have?
Harley 883 Performance Technical Tips. Harley-Davidson Sportster 883 models produce 40 horsepower in stock factory condition. Several incremental modifications can be made to double the stock horsepower. Modifications should be grouped to maximize the horsepower increases at each stage of the process.
What is the weight of a Harley Sportster?
The Harley-Davidson Sportster Forty-Eight model is a Custom / cruiser bike manufactured by Harley-Davidson . In this version sold from year 2020 , the dry weight is 247.0 kg (544.5 pounds) and it is equipped with a V2, four-stroke motor.
How often does a Harley Davidson engine fail?
This metal-to-metal contact promotes engine failures which can be dangerous to you and your bike. This problem can occur anywhere from 15,000 to 75,000 miles depending on the severity. The only way to truly avoid this problem is to completely swap out the chain system for a gear-driven system.
Are there any problems with the Harley Davidson clutch?
This recall involved problems with the clutch system which won’t fully disengage. In the report, Harley-Davidson said this is the result of gas bubbles in the master cylinder clutch. If you’re considering these models, check with the dealer to make sure that the clutch got flushed or the master cylinder got rebuilt.
How much does a Harley Sportster cost?
The cost will depend on the model, the year, condition, dealer you purchase from and if any premium options are added. The costs, brand new, can be anywhere from as little as $7,000 to more than $41,000 MSRP.
Are there oil lines on my 1990 Sportster?
Just documenting the location of the oil lines on the 1990 Sportster for replacement. The oil lines are in pretty bad shape (cracked and leaking at fittings) and all of them need to be replaced. Also going to replace the oil tank (the chrome one is UGLY).
How many miles out of a 02 1200 Sportster?
Tileman2692 has them both beat with 58,000 miles on his ’02 1200 Sportster. Same story, too — zero problems. One member, son of the hounds, points out that some bikes weep oil from the rocker cover gaskets between 30,000 and 50,000 miles.
How many miles does an 883 Sportster have?
Several members chimed in with promising anecdotes. Terrytori states that an 883 that has always been serviced at his local dealer has upwards of 120,000 miles! That’s incredible, but maybe that’s an outlier. Another member, xxxflhrci, throws in his two cents.
Is the Harley Davidson XL1200 Sportster a good motorcycle?
The finish is quite durable but remember the Harley-Davidson XL1200 Sportster is a motorcycle made for posing – any corrosion is a disaster so avoid winter use or clean religiously. Some Harley-Davidson XL1200 Sportsters lose a little oil through the air filter so keep an eye on levels.
How many miles does a 2005 TAPPS Sportster have?
He also believes that a top end can last for over 100,000 miles, and the bottom end can go well beyond that. Wolhar states that they have 28,000 miles on their 2005 883 with no issues. Tapps has an ’05 1200 Sportster with 44,000 miles. Again, no issues.
Is the 1200R Sportster still cranking at 8500 miles?
Yep, my 1200r doing that exactly since i got it. Acquired the bike with 1300 miles on it and now it’s at 8500 miles and on the 2nd battery, still does it. I’ve had this happen before when the battery was getting weak. I replaced the battery and the solenoid contacts had pitted.
Is the negative cable on the Sportster 1200 corroded?
Negative cable is corroded under the rubber seal on the engine side. Peal it back and have a look. One thing to remember is that the starter circuit is marginal at best. The 883 and the 1200 use the same battery and starter motor but the 1200 has an extra 125 or so pounds of compressions.
Is the 883 Sportster the same as the 1200?
The 883 and the 1200 use the same battery and starter motor but the 1200 has an extra 125 or so pounds of compressions. Every thing – cables – battery – and connections need to be perfect for things to go right.
Why is my starter so hard to start?
BUT, more compression and starting load means more strain and stalled current draw on the starter….all things being equal. “Usually hard starting is a tossup between aged battery or bad starter depending on duty of service time and stress wise.
Clicks when trying to start does not engage. I have a Harley-Davidson 1999 sportster 1200. I get a hard fast clicking sound when trying to start. I Have put the battery on a charger and let it charge overnight. It still does the same thing. Is this a bad battery?
Why does my bike starter keep clicking repeatedly?
Anyway I came back to the house and hooked my battery charger straight to the power and ground battery cables on the bike and set it to the 50 amp position on the charger for starting and gave it a go. Still same thing charger just clicks repeatedly. It has the power for sure because that charger can start a car.
Why does my bike make the same clicking sound?
Put battery back in and hit start same click sound. After repeatedly clicking the start button I tracked the sound to the starter relay. Well with one hand moving the relay around and one pushing the start button bike would start up. After that I put off fixing it for a while and had been starting it the same way. That was until yesterday.
Anyway I came back to the house and hooked my battery charger straight to the power and ground battery cables on the bike and set it to the 50 amp position on the charger for starting and gave it a go. Still same thing charger just clicks repeatedly. It has the power for sure because that charger can start a car.
Put battery back in and hit start same click sound. After repeatedly clicking the start button I tracked the sound to the starter relay. Well with one hand moving the relay around and one pushing the start button bike would start up. After that I put off fixing it for a while and had been starting it the same way. That was until yesterday.
Where is the ignition sensor on a Harley Davidson Sportster?
The crankshaft position sensor location. The I.C.M. (ignition control module) was used on Sportsters before the year 2007. After 2007, the module became integrated into the E.C.M. (electronic control module). These modules contain internal circuitry found on most computer motherboards.
The crankshaft position sensor location. The I.C.M. (ignition control module) was used on Sportsters before the year 2007. After 2007, the module became integrated into the E.C.M. (electronic control module). These modules contain internal circuitry found on most computer motherboards.
How does a Harley Davidson XL1200 Sportster feel?
It’s like an unintentional speed-limiter, where above 70mph the footpegs vibrate, the wind tries to lift your boots from the widely-spaced pegs (unless you hook them forward of the gear/brake pedals), and in clinging onto the wide ’bars you feel like a human parachute.
What’s the top speed on a Harley Davidson XL1200?
On some sports bikes, 70mph about coincides with the time for a change up into third gear (or maybe second). But, on this new XL1200 Custom, 70mph in top (5th) gear is comfortable, although much above it isn’t.
I like the Harley Sportster. It’s relatively inexpensive and it has all of the Harley good stuff. Power, hot looks and the Harley sound. Potato, Potato, Po-ta-to, I can hear it now, I love it!
It’s like an unintentional speed-limiter, where above 70mph the footpegs vibrate, the wind tries to lift your boots from the widely-spaced pegs (unless you hook them forward of the gear/brake pedals), and in clinging onto the wide ’bars you feel like a human parachute.
What’s the battery voltage on a Harley Davidson?
& filed under Harley Tips. I have a 2010 ultra classic with ABS. It is not starting. The battery voltage is 12.75 off the battery. When I turn the main switch on, I get a drop to 12.5, and when the kill switch is turned on, I get a drop to 12.38.
What’s the purpose of a battery on a Harley Davidson?
We’ll show you how to do it yourself and save some money on both labor and parts cost. This article applies to the Harley Davidson Sportster. The purpose of your bike’s battery is to store energy to power the starter motor and start the engine.
What was the Harley Davidson Sportster in 1980?
1980 Sportster. For 1980, Sportsters continued using the triangulated frame introduced with the 1979 models. In a mid-year running change, Harley-Davidson improved the Sportster’s intake manifolds and clamps. Cylinder heads were modified to help improve sealing and avoid vacuum leaks.
What are the connections on a Harley Davidson Sportster?
Looking at Figure 3, you can see connections 85 and 86 complete the circuit from the switch ground to the switch. When you hit the switch, low current flows through the relay coil (85-86), which uses a magnet to make a connection between 87 and 30, completing the circuit.
What causes fuse box to leak on 1981 Harley Davidson Sportster?
Figure 7. The circuit breakers from a 1981 Sportster. On newer model Sportsters with the triangular fuse box side cover, water has been known to leak past the cover and corrode the connections. Some symptoms of water corrosion include hard starting, a drained battery, and relays/switches turning on with the ignition off.
What happens if you let your motorcycle sit for too long?
When gasoline becomes like this, it is completely unusable and you will not be able to start your motorcycle. If you plan on letting your motorcycle sit for an extended period of time be sure to either drain all the fuel or add a fuel stabilizer.
How does a bike die while going 40 mph?
But other than that it just doesn’t make sense how the bike just shuts off completely speedo / electric and engine dies while going 40 mph. After I safely made a complete stop I was able to fire her back up no problem. Finishing running an errand and while accelerating up to ~35 it dies for about 2 secs and regains power.
The starter location on a 883 Sportster. If your bike cranks but doesn’t start, the first thing to check is the fuel supply. It seems obvious, but open the cap and make sure there is plenty of gas in the tank.
When gasoline becomes like this, it is completely unusable and you will not be able to start your motorcycle. If you plan on letting your motorcycle sit for an extended period of time be sure to either drain all the fuel or add a fuel stabilizer.
What should I do if my motorcycle won’t start?
If the reading stays steady, your battery is good to go—and your motorcycle likely has another problem (or a few problems). Fortunately, there are other troubleshooting means that can help determine why your bike won’t start.
What happens if you have old gas in your motorcycle?
Gas can become gelled up over time which is probably what has happened with this motorcycle you’re working with. This will clog up a lot of elements on the bike, so you’ll probably need to replace the fuel lines and add a fuel filter in the fuel line. One of the biggest consequences of having old gas in a motorcycle is a clogged up carburetor.
Why is my motorcycle not starting after years?
If you still can’t get the motorcycle to start after going through this list, there may be a few underlying issues especially if the motorcycle was sitting for a few years. It’s actually pretty common for water to get inside the engine and rust the pistons into place. It’s annoying when this happens, but it is fixable.
What should I do if my fuel injected Harley wont start?
On fuel injected models, make sure that you can hear the fuel pump cycle when switched to RUN. If not, check your fuses. As always, the best way to avoid being stranded with your Harley Davidson is to be diligent about your bike’s maintenance.
Why is my fuel pump not working on my motorcycle?
Fuel injection systems are tricky to deal with, which makes it challenging to determine whether your bike is having injector issues or another problem. But since fuel injectors very rarely fail, experts suggest a pump failure is more likely.
How to test the battery on a Harley Davidson?
The meter should read infinite. Place the positive lead on the ground wire or on the regulator and the negative lead on the AC output. The meter should read .5 volts. Reverse the leads as in the step before and test again. The meter should now read infinite.
What should the charging voltage be on a Harley stator?
You can use 13 as a good all around battery voltage. That is a good healthy battery staying charged just above 12 volts. Example only: Let’s say the stator is rated for 10 amps x 13-volt battery: 10 x 13=130 watt charging system. So you have a 130-watt charging system in this example.
If the the starter still clicks, clean ALL the battery cables and try again. This includes the Positive at the battery and the starter. The negative (ground) at the battery and the ground point. Also check ground strap from engine to frame. If it still clicks, disconnect the battery.
Set your meter to read ohms and place your red probe on the positive post of the coil. Place the black probe on the negative post. Your reading should be between three and four ohms. Measure the resistance of the secondary winding.
What causes a motorcycle starter to go bad?
A motorcycle starter goes bad usually because of age. Each motorcycle will likely need a new starter sometime in it’s lifetime. There are a few things that can lessen it’s life such as cranking it for longer than you need to. That can cause electrical connections to overheat and melt.
Are there any problems with the battery on a Sportster?
All Sportster models occasionally have trouble with the battery cables but it seems to be even more prevalent on the rubber-mounted engine models from 2004-up (since the motor moves more in relation to the frame).
How does the electrical system work on a Sportster?
Over the years, HD has grounded the Sportster electrical systems in a number of ways. In the early models (typically, 1993-earlier), components were grounded to the frame at a nearby point while power was distributed throughout the system on a minimal number of wires in the wiring harness.
When did the Harley Davidson Sportster 883 come out?
34 owners have reviewed their HARLEY-DAVIDSON SPORTSTER 883 (1993 – on) and rated it in a number of areas. Read what they have to say and what they like and dislike about the bike below.
How to check the charging system on a Harley Davidson Sportster?
To check your charging system: Start the engine and record the battery voltage on your multimeter. The voltage should be near 14 volts. Raise the engine RPM’s to 2,000 and turn on all your Sportster’s electrical accessories, such as lights, radio, etc.
How to find a short on a Harley Davidson Sportster?
Another test to locate a short is by using a compass. Run a compass along the affected circuits wiring and watch for fluctuations in the needle. When a fluctuation is noticed, you may have found the shorts location. This works best with larger parasitic draws.
To check your charging system: Start the engine and record the battery voltage on your multimeter. The voltage should be near 14 volts. Raise the engine RPM’s to 2,000 and turn on all your Sportster’s electrical accessories, such as lights, radio, etc.
Is there a problem with my 05 Sportster?
I have a 05 sportster that misfires..intermittent..idling..stalling… Second opinion] Sounds like there is an issue when the rpms are low on the bike. Sounds like the engine misfires or skips … read more
Can a belt deflection cause a Harley to wobble?
Incorrect belt deflection can adversely affect handling on your Harley Davidson. Refer to the factory service manual for the correct spec for your year and model. Check your belt deflection when you check your lights and tire pressures during your pre ride inspection.
Open your gas cap and listen for a possible vapor lock condition. Ground your spark plugs to check for spark. If this problem began after you cleaned your carb, start looking in that area 1st.
Do you need a diagnostic code for a Harley Davidson Sportster?
Although a trouble code does not always locate the exact cause of the problem for you, it does help you narrow down the possibilities and saving you diagnostic time. This article applies to the Harley Davidson Sportster (2004-2016). Diagnostic trouble codes continue to increase in number as newer generation Sportsters are released.
Are there trouble codes on new generation Sportsters?
Diagnostic trouble codes continue to increase in number as newer generation Sportsters are released. The addition of modules and the CAN BUS system has intertwined the electronics together, making for many possible trouble codes. With so many trouble codes available, the problem is usually described specifically when one occurs.
How to get the trouble code on a Harley Davidson Sportster?
If a module has a “Y” next to it, a trouble code is present. Press and hold the odometer button for five seconds and the trouble code will be displayed. Record the code for later. Figure 1. The trip button on 2014 and newer Sportsters.
How to check check engine light on Harley Davidson Sportster?
Whenever you see a check engine light displayed on your speedometer, take a couple minutes to find out which code (s) are present. If you are working on a 2013 or earlier Sportster, skip to Step 3. This procedure applies to the 2014 and later Sportsters: Press and hold the trip button on the left handlebar control cluster.
How to get PSST on Harley Davidson Sportster?
“PSSt” will appear representing the different computer modules, with one letter flashing. Press and hold the trip button for five seconds to read the trouble codes in the flashing module. Record the code for later. If the message “none” is displayed, no codes are present.
What to do if your Harley Davidson has no spark?
Just installed 12″ bars and cam plate. Buttoned it all up and tried to start it. Motor turns over fine, however no spark. Pulled the plug wires, put another plug in wire and no spark. Took tank back off, no pinched wires. Tested B terminal of coil plug and getting 12 + Volts. Removed power commander, hook bike back to ecm, no spark.
What should I do if my Harley won’t start?
Everything works perfectly – Lights, hear the fuel pump kick on, signal, brakes, switches appear fine and I changed the gas to highest just in case and nothing. I checked spark by pulling a plug and starting while on the cyl. and no spark. Put a new coil in it and nothing. Cranks great and all is appearing to be fine but no fire/start?
What kind of engine won’t turn over?
Engine won’t turn over unless spark plug is out. Not open for further replies. I have a 1997 sea doo gsx that I have not had on the water yet this year. I started it on Sunday and Monday.
Why does my Honda ski engine not turn over?
Yea it’s Probably fine but to be certain what dr Honda meant was use the volt meter on the battery and try to start the ski. That will load up the battery and should hold above 12volts. It drops into the 11s quickly then the battery is getting tired.
Can a bad ignition pickup cause an engine to stall?
One of the first symptoms of a bad ignition pickup is an engine that stalls and eventually will not restart. Consequently, An old or failing ignition pickup may cut out signal intermittently, which may cause the engine to stall. The engine may suddenly just shut off, almost as if the key had been turned off.