What was the problem with my Dodge Sprinter?
I have two 2003 3500 Dodge Sprinters that I’ve had since new. Both have approxmatly 150K miles on them. The first one developed a loss of power around 125K and the problem was traced to leaking fuel injectors around the seal for the injector and caused replacement of head, all injectors and injector seals. The dealer replaced these items.
What to do when your Dodge Sprinter spins?
If it spins easily and/or does not stop spinning very quickly, then the fan clutch is spent and a new fan clutch is needed. 4) restart the engine right away and let idle (or drive again) to let the engine oil cool down a little (and the turbo to cool off).
What causes Turbo limp home in Mercedes Sprinter?
That is why the dreaded turbo limp home fault often occurs without any indication on the dashboard. Normally Sprinter engine revs are ECU limited whilst stationary to around 3500 rpm. Depressing the clutch and then further releasing it should now allow revs to increase above this range to the rev limit.
What was the fatal flaw of the Mercedes Benz Sprinter?
This article is being written to warn potential buyers of this vehicle of the fatal flaw hidden in each of these vehicles. Prior to 2008, when the United States Government mandated diesel exhaust regulations, the Sprinter, manufactured by Mercedes Benz and sold as a Dodge was a real workhorse.
Are there any problems with the Mercedes Sprinter OM642?
Mercedes-Benz Sprinter OM642 & OM651 BlueTEC Diesel Issues & Problems 1 Keep the tank full. 2 Use genuine Mercedes AdBlue. 3 Flush the tank every 2 years. 4 Clean the Dosing valve every 40,000 miles. 5 Reduce the exhaust temperatures. Mercedes has updated the NOx sensors 5 times. Mercedes says they will replace them as part of the fraud recall. …
What causes boost to fail on Sprinter van?
Turbocharger Actuator On the modern diesel engine used in the Sprinter van, boost pressure is controller using a vane-system. The control valve for the vane system is electronically controlled and can fail. The turbocharger is still healthy, only the control valve has failed.
What should I do about my pre 2007 sprinter?
Pre 2007 turbochargers can have their actuators adjusted. Turbo Resonator: Common failure part on these vehicles. Can replace with a durable aluminum unit to fix the faulty factory part.
What should fuel pressure be on Sprinter diesel?
When checking the fuel pressure solenoid there should be no fuel coming out the return during cranking, and it should hold 870-1450 psi when unplugged during cranking. If it doesn’t, and the injectors are OK, then the fuel pressure solenoid is bad.
I have two 2003 3500 Dodge Sprinters that I’ve had since new. Both have approxmatly 150K miles on them. The first one developed a loss of power around 125K and the problem was traced to leaking fuel injectors around the seal for the injector and caused replacement of head, all injectors and injector seals. The dealer replaced these items.
What kind of engine does a Mercedes Sprinter have?
The Mercedes-Benz 2.7L is an inline 5 cylinder diesel engine produced for Mercedes, Dodge, and Freightliner for primarily the Sprinter Van. Reviva now has the model OM612 and OM647 available in a long block supreme version for model years 2001-2006.
Turbocharger Actuator On the modern diesel engine used in the Sprinter van, boost pressure is controller using a vane-system. The control valve for the vane system is electronically controlled and can fail. The turbocharger is still healthy, only the control valve has failed.
What should I do if my sprinter wont start?
Inspect the o-ring and back up washer on the end of the regulator. If you have a split or tear in this o-ring you just found your problem. Replace the o-ring and reinstall. Dont let your dealer try to sell you the whole regulator for $300 the o-ring only kit is part number is 05175439AA.
Can a Dodge Sprinter start in cold weather?
My Dodge Sprinter 2007 will not start in extreme cold weather (-30F). (14400km) Took it to the dealer they installed a circulation heater in the heater hose (1000W). Again the Sprinter would not start in minus 30F weather after the heater was installed.
How much does it cost to replace a Dodge Sprinter engine?
THIS ENGINE COSTS $15,000 TO REPLACE AND THE GENEROUS OFFER OF $5750.00 FROM CUSTOMER SERVICE STILL WOULD LEAVE ME W/ A BILL FOR $9250.00 WHICH I DON’T HAVE .i BOUGHT THIS SPRINTER IN 2005 NEW BECAUSE I WANTED SOMETHING I COULD ALWAYS DEPEND ON.
What should the fuel pressure be on a sprinter?
Sprinter Fuel Rail Pressure Regulator Problems – Poor Starting. If it is possible to monitor rail pressure using Live-Data, you may see the rail pressure dancing between 266 and 550 bar. Instability of pressure when holding a steady throttle will be the clue as to a problem with the fuel pressure control.
What to do if your sprinter has a leak?
If a visual inspection doesn’t reveal a clear leak but you still suspect one may be the problem, investing in an Intercooler Pressure Tester may be a good idea. These devices allow you to pressurize the intake and intercooler system and find any leaks you may have.
What causes the engine hose to split on a sprinter?
Replace the intercooler o-ring seals or refresh the hoses themselves to fix any leak you find. The most common leak on the V6 engine is the green o-ring in the metal pipe that is attached to the turbocharger. Any curved hose is also a candidate for developing a split. Check all sides of all curved hoses by squeezing the hose vigorously.
When to replace fuel pressure solenoid on sprinter?
If it is and there is leakage, replace the fuel pressure solenoid. The high pressure pump is driven by the camshaft, and requires no timing. Fuel that enters the high pressure pump is pressurized between 200-1600 bar (2,900 – 23,205 psi). The pressurized fuel is then supplied to the fuel rail.
How does the high pressure pump in a sprinter work?
The high pressure pump builds the high pressure and delivers it to the fuel rail manifold, which buffers out pressure fluctuations and distributes fuel to the individual injectors. The fuel quantity valve (fuel control actuator, M-Prop) in the high pressure pump controls pressure output from the pump.
When did the Mercedes Sprinter vans come out?
The Sprinter has been around since 1995, so that gives us enough time to understand what common problems drivers/owners are reporting. Also, understanding the common problems with Mercedes sprinter vans allows fleet managers to plan and budget accordingly.
What to do if your Sprinter van is not working?
Your best plan of action to is to have one of our service mechanics diagnose your Sprinter van. AC Compressor – the least common reason why the sprinter van AC is not working is the AC compressor. This the easiest one to diagnose. For example, if hot air instead of cold air is blowing from the vents, it’s a problem with the AC compressor.
Who is the owner of the Mercedes Sprinter?
Tom Robertson with A. Blair Enterprises Inc. employed a fleet of Sprinters over the span of several years. He explains these changes as “an extremely complex and expensive exhaust system to comply with our government regulations.”