How long does it take to replace a starter on a Harley?
How long it takes to replace your Harley starter clutch will simply depend on what model HD you own. Once the starter is on the bench, it is a quick, easy process to separate the gear housing section of the starter from the motor and solenoid sections. The clutch assembly is held in with only a light, press fit.
Do you have to remove the clutch to change the starter?
Yes , you don’t have to remove the whole clutch / comp. sprocket assy. . Just remove the clutch retainer nut and slide the clutch out on the shaft far enough to get the starter drive assy. pulled out . You’re just doing the starter not the whole dang inner primary unless ya got leaks , then this is the time to go at them too .
When did the Harley Davidson one piece starter come out?
Today’s starters are one-piece. This model was introduced in 2006. If you’re a previous Harley owner, you probably remember the jackshaft that separated the starter and ring gear. Replacing the starter was more complex with that mechanism.
What causes a starter to fail on a Harley Davidson?
A common component to fail on a Harley-Davidson is the starter. Whether from age or lack of proper battery/motorcycle maintenance, it is almost inevitable that your starter will need to be pulled for rebuild or repair.
When did the starter change on a Harley Davidson?
Harley’s starter design changed in 2007 and we found ourselves no longer having to get into the primary drive to repair or replace a starter! Prior to 2007, the starter clutch and the starter gear were two separate parts. Harley has since changed the design.
Where are the starter bolts on a Harley Davidson?
Remove all wiring connections from the starter solenoid and starter motor, using a combination wrench. Unscrew the starter mounting bolts using a socket wrench. The bolts are from the right side of the engine on most Harley-Davidson models; however, Sportster models locate the bolts within the primary chaincase on the left side of engine.
How to replace a starter clutch on a Harley Davidson?
Just basic tools are needed and no specialty tools are required. Contact your Harley Davidson dealership to order the correct starter clutch for your year and model. The starter clutch can fail after years of use and these things happen.
How do you retract starter solenoid on Harley Davidson?
Connect the free clip to the starter relay terminal on the left side of the starter solenoid. The solenoid pinion gear, exposed at the inner face of the solenoid, should click and retract into the starter housing. The starter solenoid is defective if the pinion gear does not retract.