How long does it take to replace a fork tube?
If you have the right tools, and the parts are in good condition, it should take no more than 2 hours. Patience is the key to have a clean fork tube before reinstallation.
What’s the service process on a Harley Davidson front fork?
Bob and Mark demonstrate the process for adjusting, servicing and maintaining the front fork on your Harley Touring model. You’ll want to keep your service manual on hand, as this is a long service, and it can be difficult.
What’s the best way to replace a fork?
Remove the brake calipers, fender, front wheel and any other hanging cables. Disassemble the fork. Loosen the bolts further and pull downward on the fork while twisting. Remove the fork cap carefully. Because it is spring loaded, be careful not to stand in the way of the cap as you remove it.
What do I need to install a traxxion Fork?
If one is stuck, place a socket on top of the fork, and whack it several times with a ball peen hammer. This should loosen the threads. Then remove the forks. You will need a 5″ or bigger bench vise securely mounted on a solid workbench to continue. There are three basic types of forks: Damping rod, conventional cartridge and inverted cartridge.
How do you rebuild a Harley Davidson Fork?
All the parts needed to rebuild your forks are available as a kit from Harley and the aftermarket. Liberally coat all parts with fork oil before assembly. Expand lower fork leg bushing with a flat screwdriver and slip over the end of the fork tube. Install new wear ring in groove at top of damper tube.
When did Harley Davidson start using air forks?
Harley Touring bikes have used the same basic front forks since the 1980’s, all of them based upon the first Duo-Glide forks in the 1960’s. It’s a simple thing to remove for service, or for an upgrade. This article applies to the non-air forks, but air forks are similar.
What should I check before installing a fork?
Next, before installing the front wheel and axle, be sure to check the wheel bearing condition beforehand by inserting your finger into the inner race of the bearing and turning the bearings to feel for any roughness or play, and replacing the bearings if any rough spots or play are felt in the wheel bearings.
Can you put chrome Forks on a Harley Davidson?
You can fit chrome fork sliders if you have a service manual and follow these steps. This article applies to the Harley Touring Models (2000-2013). Harley Touring bikes have used the same basic front forks since the 1980’s, all of them based upon the first Duo-Glide forks in the 1960’s. It’s a simple thing to remove for service, or for an upgrade.