How do you bypass a CDI box on a four wheeler?

How do you bypass a CDI box on a four wheeler?

Follow the following directions to effectively bypass your CDI box by carrying out an ignition coil resistance test (“bench test”).

1. Clear Your Bench.
2. Remove the CDI Box.
3. Check the Resistance Specifications.
4. Measure the Primary Coil Resistance.
5. Measure the Secondary Coil Resistance.
6. Compare the Readings.

Is there a no spark Polaris Sportsman 500?

I have a 2003 500ho with no spark, I was riding after a new top end job and it just quit. Replaced ignition coil, stator and pick up coil, now new cdi box and still no spark. Guess I will try the speedo next, can’t hurt but this machine only has 48 hrs and 303 miles.

What happens if you don’t have a stator coil?

The stator coil generates the power for the spark plug and other accessories on small engines Without a stator there would be no spark at all, meaning the engine won’t run. While a stator is dying, it can produce a weak spark, causing the engine to miss or run poorly. Symptoms are often worsened as the engine warms up.

Where does the spark plug go on a stator?

-The two primary terminals on the ignition coil are shared by multiple components, and therefore will have two wires coming out of each. -The raised center terminal on the ignition coil feeds the power that goes to the spark plug. This is where the spark plug wire will connect.

What to do if your Polaris Sportsman 500 catches fire?

Polaris 1999 Sportsman 500. Had no fire. Replaced stator, pick up coil, Ign coil, plug wire and finally the CDI which got me fire. Ran for a bit and cleaned the carb. Got done & no fire again. Any ideas?

I have a 2003 500ho with no spark, I was riding after a new top end job and it just quit. Replaced ignition coil, stator and pick up coil, now new cdi box and still no spark. Guess I will try the speedo next, can’t hurt but this machine only has 48 hrs and 303 miles.

What can I do about a stator problem on a sportsman 600?

During our research we stumbled upon a YouTube video of a journalist who was repairing a 2004 Sportsman 600 with the exact same problem. That video featured a solution from the Canadian company RMSTATOR. Consisting of a CDI box, a new ignition coil and a wire harness with connectors.

Can a stator be replaced on a Polaris Sportsman?

In the past, this was a very costly repair. Replacing the whole stator requires partial engine disassembly. This is quite a task for the home mechanic, so, your ATV most likely ended up in a repair shop or at a dealership. If you are a mechanic, it’s still a chore to repair this stator problem.

Why is there no spark on my stator?

We started with no spark, changed the coil, still had no spark. Changed the CDI module since there was no voltage going to the coil, still no spark. Started troubleshooting the Stator wires and here we are.