Can you push the clutch lever by hand?
You can’t push the clutch lever by hand, there is too much resistance. Remember that force is there to connect the engine to the wheels.
How much pressure do you need for clutch lever travel?
After the whole system has been apart it is difficult to get all the air out without pressure bleeding – use about 20 – 30 psi. As the pipe goes uphill from the master cyl it traps air and pushing fluid with one pump is not enough to get it right down to the bleed nipple.
How big is the end of the clutch lever?
The end of the clutch lever typically only moves 3/8″. Your having moved it 1″ is a worry, particularly as you said that it went hard then easy. I fear you have “over centred” the pressure plate. This is not a good thing and can cause the pressure plate to fail.
How much travel does a push rod clutch need?
Get all the air out of the system and the required 1/2″ to 5/8″ travel of the slave push-rod first, then you will know whether you have to dig into the clutch itself. Until you get the required travel you are wasting your time with anything else.
The end of the clutch lever typically only moves 3/8″. Your having moved it 1″ is a worry, particularly as you said that it went hard then easy. I fear you have “over centred” the pressure plate. This is not a good thing and can cause the pressure plate to fail.
You can’t push the clutch lever by hand, there is too much resistance. Remember that force is there to connect the engine to the wheels.
After the whole system has been apart it is difficult to get all the air out without pressure bleeding – use about 20 – 30 psi. As the pipe goes uphill from the master cyl it traps air and pushing fluid with one pump is not enough to get it right down to the bleed nipple.
Where to get the best clutch levers for Harley Davidson?
You can add a ton of custom style to your bike by choosing a lever that complements your style. At Dennis Kirk you will find a great selection of Harley clutch levers and for the lowest guaranteed prices. We keep the most in stock from great brands like Powerstands Racing, Performance Machine and Drag Specialties.