How do you change a clutch on a motorcycle?
Since the bolts may be different lengths, be sure to label which goes where for reinstallation. Remove the pressure plate in the same way you removed the clutch cover. However, be careful because the bolts are spring loaded. After removing the pressure plate, you should see the clutch stack. Try to remove the stack in one piece.
What’s the procedure for replacing a clutch in a car?
Replacing a clutch requires some tools and a basic procedure to follow. The old clutch must be removed and a new one installed. The steps necessary for a clutch replacement vary based on the type of vehicle. For instance, to replace a car clutch, a simpler process is used than to replace a truck clutch.
What happens if you adjust the clutch on a Suzuki Intruder?
An improperly adjusted clutch will cause the clutch to slip and make it hard to shift gears. Pull back the rubber cover of the clutch lever to reveal the lock nut and adjusting screw. Loosen the lock nut with a wrench.
How long does it take to change a wet clutch?
The beauty of a wet clutch system is that it is the perfect job for the DIY enthusiast. While other types of bikes may require several hours or days in the shop, a wet clutch stack can be replaced in an afternoon with basic hand tools, which means no labor costs.
An improperly adjusted clutch will cause the clutch to slip and make it hard to shift gears. Pull back the rubber cover of the clutch lever to reveal the lock nut and adjusting screw. Loosen the lock nut with a wrench.
What’s the best way to change a motorcycle clutch?
For wet clutches like the one on our Suzuki, which are the most common, I recommend soaking the friction plates in clean four-cycle motorcycle engine oil overnight so they are evenly saturated. Photo by Andy Greaser.
Do you have to replace the clutch plate on a Suzuki?
Some replacement plate kits require you to remove the spring, so be sure to check with the manufacturer of the replacement clutch plates to see if your judder spring remains in place or gets removed. Our Suzuki has a thick friction plate against the innermost part of the clutch basket. The remaining ones are all the same thickness.
Do you need to replace the springs on a clutch?
The replacement springs we are installing are 15 percent firmer than stock, which could result in a slightly heavier clutch lever feel, but will ensure the new clutch plates do not slip under hard use. If you prefer a lighter clutch feel, I recommend going with stock replacements.