What is the cost of tea factory?
The Tea Board of India has urged tea small growers and their self-help groups to set up mini tea factories to process their own green leaves and fetch good prices for their quality made teas. “Such a factory may need an investment of around ₹25 lakh.
How do you start a tea processing plant?
How to start a tea business?
- Step 1 – Withering. Withering is a process in which leaves are plucked and then dried to reduce the moisture content.
- Step 2 – Sifting of green leaves.
- Step 3 – Conditioning.
- Step 4 – Maceration.
- Step 5 – Drying.
- Step 6 – Sorting.
What are the equipments required for CTC tea processing?
Plant & Machinery:
| Particulars | Qty |
|---|---|
| CTC Machine (3 CUT) 3 | 1 |
| Pair 8″ Roller (8-10-8 TPI) | 1 |
| DF Furnace | 1 |
| Drier (Conventional) | 1 |
What are the machines used in tea factory?
Tea Machinery Manufacturers
- Axial Flow Fan. Online Weighing Machines. Green Leaf Shifter. Revovane. Z-Cut CTC Machine.
- Factory(Orthodox, Green Tea) Mini Tea Rolling Machine. Stalk Sorting Machine.
- Spraying Machine. Tractor Towed & Driven Spraying Machine.
- Field. Mori Taiwan. Auger. Pruning Machine. Multi Tool.
- Coconut Machinery.
What is the full form of CTC tea?
Crush, tear, curl
Crush, tear, curl (sometimes cut, tear, curl) is a method of processing black tea in which the leaves are passed through a series of cylindrical rollers with hundreds of sharp teeth that crush, tear, and curl the tea into small, hard pellets.
What is CTC machine?
The CTC machine essentially consists of two contra-rotating toothed rollers of equal diameters (20.3 cm or 8″). Depending upon the processing capacity required, rollers with different width are used i.e., 61 cm (24″), 76.2 cm (30″), 91.4 cm (36″). The two rollers rotate at different speeds.
Is tea manufacturing profitable?
Ans- Yes, The tea business in India is definitely a profitable business in India. It also depends on the types of teas you’re producing or selling in the market. The profit margin can vary on your distributor and your market value.
How green tea is made in factory?
Green tea processing For green tea, the tea leaves are harvested from the Camellia sinensis plant and are then quickly heated—by pan firing or steaming—and dried to prevent too much oxidation from occurring that would turn the green leaves brown and alter their fresh-picked flavor.
How do you manufacture tea?
The tea production process
- Step 1 – Harvest. First, you need to select the leaves for harvest.
- Step 2 – Steaming. The next step is to heat the leaves by steaming them.
- Step 3 – Shaping.
- Step 4 – Drying.
- Step 5 – Enjoy Your Cup Of Home Grown Tea.
- Step 6 Storing Leftover Tea Leaves.
Which grade is best for tea?
Pekoe means teas picked as 2 leaves and a bud….Black Tea Leaf Grades.
| P | Pekoe | smaller, shorter leave than OP |
|---|---|---|
| FTGFOP | Finest Tippy Golden Flowery Orange Pekoe | Better quality TGFOP teas |
What is CTC and orthodox tea?
Orthodox teas are loose tea leaves produced using the traditional style (plucking, withering, rolling, oxidation and drying). CTC Black Tea requires more advanced methods starting from putting the leaves inside a cylindrical roller. This style includes cutting, tearing and curling.
How much tea can be made in a mini tea factory?
Based on calculations of the production of small tea growers, the Tea Boards has proposed micro tea factories to process 22.5 to 225 kgs of made tea per day. The Board has also considered mini tea processing factories which are capable of producing 450 to 500 kgs of made tea every day.
Which is the most demanding step in tea processing?
Manually bruising a large batch of tea leaves was once the most demanding step in processing tea. Leaves must be thoroughly and evenly bruised to produce a consistent batch of tea. Some dark teas, with high levels of oxidation, must go through through multiple rounds of bruising and oxidation.
Which is the first step in making tea?
Growing Camellia sinensis plants must be grown and harvested as the first step in making tea. Growing conditions and harvesting methods can have a huge impact in the flavor of the finished tea. So while this step is probably the most ubiquitous, it can also produce the most variation.
How are the leaves plucked from a tea plant?
Finally, the method of harvesting the leaves is another way of creating variation at this early stage. Premium tea leaves are plucked by hand to preserve natural sweetness, but mass producers harvest by machine. The leaves are sheared from the top of the plant and chopped in the process.