What is the manufacturing process of Legos?

What is the manufacturing process of Legos?

The Lego manufacturing process starts with tiny granules of ABS, brought by the lorry-load to factories. Here, they’re dumped into giant metal silos, then fed into molding machines where they’re heated to 230˚C (450˚F). This melts the granules, producing a plastic goo which is automatically fed into Lego part molds.

How long did Lego take to build?

In 1958, the modern brick design was developed; it took five years to find the right material for it, ABS (acrylonitrile butadiene styrene) polymer. A patent application for the modern Lego brick design was filed in Denmark on 28 January 1958, and in various other countries in the subsequent few years.

When did Lego start outsourcing?

2006
The LEGO Group brings production home The outsourcing that began in 2006 becomes insourcing two years later.

What did Lego originally produce?

LEGO blocks originated in the Billund, Denmark, workshop of Ole Kirk Christiansen, who began making wooden toys in 1932. Two years later he named his company LEGO after the Danish phrase leg godt (“play well”).

How are LEGO sets designed and made?

New elements are first hand-drawn and then translated into 3D on CAD programs. Here the designers play around with texture, color, and finish. Once LEGO designers are happy, the designs are sent to print in their prototypes lab.

What natural resources are used to make Legos?

According to the UK Sustainability Report of the Lego Group in 2007, the raw materials used for the plastic toys are from crude oil and natural gas[3]. From their 2012 Progress report, it is stated that their long term goal is to “generate enough renewable energy to balance our ongoing energy needs”[4].

Why did LEGO fail in 2004?

One reason that Lego nearly went bankrupt was because they lost sight of who their target audience was. They made unfounded assumptions, hastily innovating and creating without really researching beforehand to find out if that was what their audience actually wanted.

When was the Lego minifigure made?

1978
The first ever Minifigure! The first ever LEGO Minifigure was the Police Officer Minifigure, introduced in 1978.

Does LEGO outsource production?

On June 20, LEGO employees were notified that the greater part of the company’s production will be outsourced to Flextronics, an electronics manufacturing services company, over the coming three-year period. The factory will continue to play a key role in the production of the LEGO System products.

Are LEGO architecture to scale?

The brand includes a series of Lego sets designed by ‘Architectural Artist’ Adam Reed Tucker, and each contain the pieces and instructions to build a model of a famous architectural building in micro-scale. …

What is the appropriate basic process type for LEGO?

All of the basic Lego elements start out as plastic granules composed primarily of acrylonitrile butadiene styrene – material Lego is trying to get away from. A highly automated injection molding process turns these granules into recognizable bricks.

How many LEGO elements are there?

There are 3,700+ different LEGO elements (this includes all LEGO bricks and other LEGO elements.) Every second, 7 LEGO sets are sold by retailers around the world.