How to replace the drive belt on a Polaris Sportsman 500?
Place the drive belt cover into position and tighten in place using the screwdriver. Start the ATV and slowly increase the throttle until the drive belt engages the drive train. “Clymer, Polaris Service, Repair, Maintenance 2001-2003”; Primedia Publishing; 2003
What causes a drive belt failure on a Polaris?
One of the most common failures we see on Polaris vehicles is CVT (Continuously Variable Transmission) drive belt failures. While these failures can be expensive to fix, the majority of them can be easy to prevent. The easiest way to extend your belt life is to use the low gear drive range when you are not operating the vehicle at high speeds.
Is there a warranty on Polaris Drive belts?
While Polaris offers an extended belt warranty on their vehicles, this warranty only applies to failures that result from a manufacturer’s defect in the construction of the drive belt. Upwards of 98% of belt drive failures result from misuse, abuse, and a lack of maintenance, and none of these failures are covered by the drive belt warranty.
What’s the best way to replace Polaris clutch?
Found the one way bearing was bad and had Polaris shop replace it and the 2 washers on either side of it. Went to install the primary today to have the motor side of clutch plate to bust. I have had nothing but a headache with this machine. Not all it’s fault. But now which way to go. Now that I have to replace primary what would be best?
Where is the drive belt on a Polaris Sportsman 500?
The drive belt on the Polaris Sportsman 500 connects the drive pulley and the driven pulley.
When to replace the belt on a Polaris Ranger 500?
If a belt fails on your Polaris RANGER 500, always clean any debris from the clutch air duct and from the clutch and engine compartments when replacing the belt. Failure to remove all debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death. The replacement belt is part number 3211169.
What’s the best way to replace a pulley?
Place the screws inside the cover and set it aside for future replacement. Push against the inner sheave of the driven pulley to release tension on the belt. While maintaining pressure on the inner sheave, rotate the pulley clockwise to separate the pulley, and roll the belt out of the pulley. Inspect the belt for wear.
Why is the drive belt important on a sportsman 500?
The belt transmits power to the pulleys and is an important link to the operation of the Sportsman 500. Proper care and maintenance of the drive belt is necessary to ensure top performance. While drive belts do not have a set replacement period, belt wear will affect clutch operation, so it is important to check the belt often.