Is the Sportsman 500 ho hard to shift?
My sportsman 500 ho is very hard to shift. It gets stuck in gear, not just reverse. Can I fix the problem the same way as below? Clicking this will make more experts see the question and we will remind you when it gets answered.
Why is my Polaris ATV so hard to shift?
At first I thought maybe the linkage had come loose, but after tearing the plastics off everything is till tight. If I turn the key to on, but don’t fire the engine, I can stick shift with no problems through all the gears.
What is the fuel gauge code on a 2008 Polaris Sportsman?
Trying to find answers to codes on my 2008 Sportsman 500 EFI HUD and fuel gauge flash ; codes count as 1-3-6-1 . Trying to trade down an answer to the codes I just changed out the shifter of my 1996 Polaris Sportsman 4×4 400.
My sportsman 500 ho is very hard to shift. It gets stuck in gear, not just reverse. Can I fix the problem the same way as below? Clicking this will make more experts see the question and we will remind you when it gets answered.
What to do if your transmission is not shifting?
If the fluid is good and the transmission has been serviced before, then the clutches inside the transmission are slipping and it will need either rebuilt or replaced. If you need further assistance with your gears slipping on acceleration, then seek out a professional, such as one from Your Mechanic, to help you.
Trying to find answers to codes on my 2008 Sportsman 500 EFI HUD and fuel gauge flash ; codes count as 1-3-6-1 . Trying to trade down an answer to the codes I just changed out the shifter of my 1996 Polaris Sportsman 4×4 400.
Why are the front lights on my sportsman 500 not working?
New 1999 polaris 500 sportsman, changed battery and now front lights will not come on. Suggestions? You can’t post conmments that contain an email address. SOURCE: 2004 polaris sportsman 700 main Fuse?
Are there any problems with the Polaris Sportsman 500?
Polaris designed this utility ATV for hunting and trail riding, and the company offers a number of troubleshooting tips for common problems that may arise. If the engine does not turn over, Polaris suggests three potential problems and solutions. First, there may be low battery voltage, and owners should try to recharge the battery to 12.8 VDC.
What should I do if my sportsman 500 is overheating?
A dealer should be consulted if there is a clogged fuel filter, a reverse speed limiter malfunction, worn/defective spark plug wires, electronic throttle control malfunction or any kind of mechanical failure. If the Sportsman 500 engine is overheating, it may be that there is debris stuck in the screen.
Why is my Polaris Ranger hard to shift?
I have a 2011 800XP that ran great until recently. It started idling rough and high and very hard to shift. I replaced the TPS harness with no change. I took it to the dealer, TWICE, and he could find nothing wrong. It does not through a code. The dealer suggested replacing the throttle body to the tune of $500.00.
Polaris designed this utility ATV for hunting and trail riding, and the company offers a number of troubleshooting tips for common problems that may arise. If the engine does not turn over, Polaris suggests three potential problems and solutions. First, there may be low battery voltage, and owners should try to recharge the battery to 12.8 VDC.
A dealer should be consulted if there is a clogged fuel filter, a reverse speed limiter malfunction, worn/defective spark plug wires, electronic throttle control malfunction or any kind of mechanical failure. If the Sportsman 500 engine is overheating, it may be that there is debris stuck in the screen.
Why does my ATV not shift gears when the engine is off?
If you can shift gears with the engine off, you know that the gear shifting mechanism, as well as the inside of the gearbox, most likely works fine. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2).
When do you need to adjust the shift linkage?
When the gear shift does not shift gears correctly or move them to the correct position then the shift linkage requires to be adjusted. This adjustment should align the linkage to the corresponding gear.
Is there a reverse overide mod for Polaris Sportsman?
This mod will give you 4wd and full power when in reverse without having to push the override button. This is for all Polaris Sportsman models with the new style Speedo (2003) and Sp700, 02. Continue down below for pre 03 model instructions.
What is the shift linkage between cabin and transmission?
The shift linkage between the transmission and the cabin may differ in different models but their function is the same. There is a column shift and a floor shift – they both are operated by cables. Transmission issues are resolved by adjusting the shift linkage. Here are the steps to correct it.
How is the shifter handle on the Polaris Sportsman 600?
POLARIS SPORTSMAN 600 700? SHIFTER LINKAGE SHIFT LEVER HANDLE 5.0 out of 5 stars. 5.0 out of 5 stars. Ships Same Day If Ordered Before 12PM EST. 5.0 out of 5 stars.
This mod will give you 4wd and full power when in reverse without having to push the override button. This is for all Polaris Sportsman models with the new style Speedo (2003) and Sp700, 02. Continue down below for pre 03 model instructions.
What’s the best way to adjust the shift rods?
The best way to adjust the shift rods is with the transmission in neutral and the shift lever in neutral, with the shift rods off of one end or the other, adjust the rods to where the Heim joint can be inserted into the shifter rods or bell crank without force, tighten the nut on the Heim joint – job done.
What to use to remove clutch on Polaris ATV?
Try some PB Blaster or Kroil inside the hole left when you removed the bolt. A couple minutes with that and a gentle love tap with a rubber mallet and it should pop right off. There is nothing else retaining it other than the bolt.
I brought it home took it off the trailer and all of a sudden it’s really hard to shift out of low. I was driving in low for about 15 min to break in the belt when I went to change into high it wouldn’t move at all. I forced it into high but now it’s really hard to shift into any gear. Any suggestions? The most common reason is a high idle.
Why is it hard to shift into high gear?
I forced it into high but now it’s really hard to shift into any gear. Any suggestions? The most common reason is a high idle. If you’re still idling normally (1100rpms+/-) I’d give the person who did the work a quick call. They might ask you bring it back to check the work.
Why does my Honda ATV not shift gears?
ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. If the motor does not work, the bike will not shift gears. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool).
Why does my bike not shift gears when idle?
Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). You may find that the bike wants to creep or move forward when in gear at idle. But even without creep, the problem may be with one of these components.
How does a belted CVT transmission shift gears?
When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). This relieves the tension on the gearbox and allows you to shift gears. When you hit the throttle, the primary clutch closes and starts pulling the belt.
Why is my sportsman 500 engine overheating?
If the Sportsman 500 engine is overheating, it may be that there is debris stuck in the screen. The debris must be removed prior to further operation. It is also possible that the radiator is plugged.
When to shift to low gear on an ATV?
Always shift into low gear when operating in rough terrain or over obstacles, loading the vehicle onto a trailer, towing heavy loads or operating consistently at low speeds. On Scrambler and Sportsman ATVs, use low gear when pulling a heavy load at less than 7 miles per hour for extended periods and when operating uphill at a slow speed.
Why is my Polaris Sportsman 500 not turning over?
If the engine does not turn over, Polaris suggests three potential problems and solutions. First, there may be low battery voltage, and owners should try to recharge the battery to 12.8 VDC. Two other problems may be that there are loose connections on the battery or on the solenoid.
How many gears does a Polaris Sportsman have?
ORVs have five gears: park (P), reverse (R), neutral (N), low gear (L) and high gear (H). To change gears, stop the vehicle and, with the engine idling and brakes applied, move the shift lever to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.
Always shift into low gear when operating in rough terrain or over obstacles, loading the vehicle onto a trailer, towing heavy loads or operating consistently at low speeds. On Scrambler and Sportsman ATVs, use low gear when pulling a heavy load at less than 7 miles per hour for extended periods and when operating uphill at a slow speed.
What should I do if my sportsman 500 backfires?
If the engine backfires, it is possible that there is a weak spark, an incorrect spark plug gap, old or waterlogged fuel, or loose ignition connections. Owners should inspect/clean/replace spark plugs, set correct gap distance, drain and replace fuel and check/tighten all connections, respectively.
What are the common problems with a Polaris Sportsman 500?
Eventually tie rod ends, axle CV joints, suspension bushings, starter (bendix gears usually), AWD hubs and clutches just plain wear out, or fail and simply need repair or replacement. Along with most every other brand of quad out there… even Honda’s. Maintenance and/or Preventative Maintenance is key to maintaining anything!!
What to do if your ATV won’t shift gears?
We recommend that you begin the troubleshooting by testing whether you can shift gears when the engine is not running. This initial test allows you to narrow down the possible culprits of your gear shifting issue.
When to replace the axles on a Polaris Sportsman?
Best to replace them when you see some cracking because if mud gets in then they are toast. Thecvman on eBay has good prices for quality axles. Check your intake tube to the carb and the carb boot to the motor for any air leaks as well with a can of carb cleaner for a surge.
We recommend that you begin the troubleshooting by testing whether you can shift gears when the engine is not running. This initial test allows you to narrow down the possible culprits of your gear shifting issue.
What is the gear selector on a Polaris?
In addition, Polaris Off-Road Vehicles have a gear selector for use when the vehicle is not in motion. ORVs have five gears: park (P), reverse (R), neutral (N), low gear (L) and high gear (H). To change gears, stop the vehicle and, with the engine idling, move the shift lever to the desired gear.