What to do if your Polaris Sportsman 500 catches fire?
Polaris 1999 Sportsman 500. Had no fire. Replaced stator, pick up coil, Ign coil, plug wire and finally the CDI which got me fire. Ran for a bit and cleaned the carb. Got done & no fire again. Any ideas?
What to do when your engine has no spark?
Insert a spark plug tester into the plug boot and ground it on a piece of metal on the engine. Finally, Have someone crank the engine and watch for spark. Remove one of the coils from the spark plug. Use an extra spark plug. A spark plug tester. Or even a screwdriver in the end of the coil.
What kind of engine does Polaris Sportsman x2 have?
Polaris 06 500 sportsman x2 check engine ligt comes on bike revs to 3300 rpm must turn off key restart bike will not take throttle the longer you run the atv the worst it gets ocasionaly back fires is a real headache Doug You can’t post conmments that contain an email address.
Why is there no spark in my ignition?
An ignition module requires some type of external input in order to activate. If your vehicle stalls unexpectedly during operation and will not start again, it is likely because of loose or corroded electrical connections in the ignition module. In this case, check the switch, clean oxidized terminals, and replace broken wires if necessary.
Why does my Polaris Sportsman have no spark?
Honda, Yamaha, Suzuki, Kawasaki, Can-am and many other all-terrain vehicles use a similar ignition system for generating spark. This video provides one possible fix for a no spark condition on a Polaris Sportsman ATV. There are several other reasons why an ATV might not have spark or be in a no-start condition.
What causes an ATV to not have a spark?
When your ATV is not getting a spark, the problem is with one or more of these electrical components: 1 The spark plug 2 The spark plug wire 3 The ignition coil 4 The stator 5 The crankshaft positioning sensor 6 The CDI or ECU 7 The battery 8 Wiring and connectors connecting these components
What kind of spark does sportsman 500 have?
Sportsman 500 no spark.This worked for me. Sportsman 500 with no or very intermittent spark at first. After many hours reading people’s problems with this or the like i thought i should share with you all what worked for me.
Polaris 1999 Sportsman 500. Had no fire. Replaced stator, pick up coil, Ign coil, plug wire and finally the CDI which got me fire. Ran for a bit and cleaned the carb. Got done & no fire again. Any ideas?
Is there no spark on my Honda Foreman?
No spark! Hey ya’ll, shut off the Foreman last night and couldn’t get it started again. Checked and there is no spark, took off the ignition coil to get it tested at Honda. Any thoughts, advice or other issues it could potentially be?
Why does my Polaris Sportsman 500 not start?
Sounds like a wiring issue, something might be shorting. you should see if you cn pullstart it, i have a polaris sportsman 500 that starts good with pullstart but it doesnt with electric start. it turns over good but doesnt start… not sure whats wrong with it. No critters found or chafed wires.
What does Polaris do with the wire covers?
Polaris puts wires in those split corrugated plastic wire covers and zip ties them. This area has a lot of direction change and caused many of my wires to be nicked and severed after a decade of use. You can’t post conmments that contain an email address. An expert who has achieved level 1. An expert that has 1 follower.
Polaris 06 500 sportsman x2 check engine ligt comes on bike revs to 3300 rpm must turn off key restart bike will not take throttle the longer you run the atv the worst it gets ocasionaly back fires is a real headache Doug You can’t post conmments that contain an email address.
Polaris puts wires in those split corrugated plastic wire covers and zip ties them. This area has a lot of direction change and caused many of my wires to be nicked and severed after a decade of use. You can’t post conmments that contain an email address. An expert who has achieved level 1. An expert that has 1 follower.
What should I do if my Polaris ATV wont start?
The third makes the starter motor useless except for parts. 6) If it does turn over then your next step is make sure you have spark. Remove the plug and put it back in the spark plug boot and ground the tip on the motor and turn over and make sure you have a solid spark. If you don’t then you have an ignition problem.
How many volts does a Polaris ATV have?
If yes, then meter the contacts of the solenoid while turning over the key. You should have 12 volts on both sides. If you do not then clean both the terminals, reattach the wires and recheck.
What are the symptoms of a bad Polaris CDI box?
What Are the Symptoms of Bad Polaris CDI Box? When a Polaris Sportsman 500 idles but dies, it can point to different things, such as misfires, starting issues, rough running, and even a stalling motor. The below signs can help you determine if the problem is from the CDI box:
What causes a Polaris Sportsman to stop running?
A bad source coil in the stator causes the CDI to stop running. A DC conversion kit is a good replacement for the stock CDI box as it bypasses the defective source coil. However, symptoms for this cause normally overlap with electrical wiring or engine compression problems.
How much does a Polaris Sportsman 500 cost on eBay?
4.5 out of 5 stars. Trending price is based on prices over last 90 days. 3.0 out of 5 stars. 4.5 out of 5 stars. Authorized Ebay Dealer – Always In Stock!
Is there an ignition coil for the Polaris Sportsman?
FREE Shipping by Amazon Ignition Coil Compatible with Polaris Sportsman 335 400 500 Magnum Scrambler Big Boss Ranger Xpedition Xplorer Worker ATP Hawkeye – Replace 3084690 21368 4.7 out of 5 stars16
How much does a Polaris Ranger ignition coil cost?
MOTOKU Ignition Coil for Polaris Ranger 400 4×4 Ranger 500 2×4 6×6 Sportsman 400 4×4 HO Sportsman 500 4×4 HO 6×6 ATV 4.3 out of 5 stars38 $25.00$25.00 Get it as soon as Thu, May 20 FREE Shipping by Amazon More Buying Choices$22.80(2 used & new offers)
When did the 1999 Polaris Sportsman lose its spark?
For our workhorse 1999 Polaris Sportsman 500, that day came recently. After 18 years of faithful service, the mighty Sportsman had literally “lost the spark” and fell into silent uselessness.
Where does the Polaris CDI box come from?
Manufactured by Rick’s Motorsport Electrics. The Polaris CDI Box (capacitor discharge ignition) works for multiple types of all-terrain vehicles. The CDI box is part of the Polaris engine’s electronic ignition system. At Rick’s we specialize in producing high performance electrical components for motorsport engines.
Why does my ATV not have a spark?
If you have a hard time being able to tell if you can see a spark or not, you could always have a buddy hold the electrodes of the spark plug. If he yells when you try to start the engine, you have spark. There are a few reasons an ATV won’t be getting spark from the spark plugs.
Where is the spark plug on an ATV?
To locate the ignition coil, simply follow the wire connecting to your spark plug. Once you have the ignition coil out, you can hook your multi-meter up to it to begin testing. Start by testing the primary side of the ignition coil, where the ignition coil was wired, not the side that goes to the spark plug.
Is there a bad coil on a 500 Sportsman?
I have never seen a bad coil on a 500 Sportsman but the ignition box was known to cause some issues on certain years but I believe that was 2005 models. The wire tends to get disconnected from the cap often as well. I have fixed many no spark issues by simply moving the kill switch to the run position.
Where is the coil located on a Polaris?
The problem is on the coil. The dual coil is mounted to a panel inside the front left fender well. There is one bolt going through the center of the coil mounting it to the panel, which mounts to the frame. The problem is not the coil, but the bolt that goes through the coil is a working chassis ground, i.e. it is the ground for the coils.
What causes spark plug to not fire at high RPM?
As you get to higher RPM’s, the problem gets worse as the arcing is causing the spark plug to not fire consistently or enough. It can load up the plug and foul it. The problem is on the coil. The dual coil is mounted to a panel inside the front left fender well.
What should coil resistance be on poolaris Polaris?
The engine always has sounded like a coffee can full of bolts, but still runs well. From the Poolaris FACTORY service manual: Primary winding resistance should be .3 to .5 ohm, the secondary should be 6300 ohm (+/- 10%) WITHOUT the resistor cap. The resistor plug cap should be 5000 ohms.
Why does my Polaris ATV idle but die with throttle?
I pulled my fuel line to the carb and started it, when I gave it throttle it pumped more gas so I know it has gas to the carb. It seemed to run the same with the line pulled, until the remaining gas in the carb ran out. That makes me think it’s a fuel issue with the carb.
Can a Polaris Sportsman be used as an ATV?
Apparently it is common on the older Polaris atv’s, especially the Sportsman/Xplorer 500. More expensive than I was hoping for, but at least it can be used now.
What should I do if I give my Polaris 500 gas?
Re: Polaris 500, starts fine but when you give it gas is… Check the exhaust lobe on the cam. these are prone to wear if oil changes are neglected. try to run it with the airbox lid removed and see if there is any change. You can’t post conmments that contain an email address.
What to do if your Polaris Sportsman 500 dies?
Symptoms can get severe to where the carb would only run with the choke on/off or with carb cleaner sprayed down its throat. Some would often jump into replacing bolts, bushings, and the rubber diaphragm at the first sign of a carb problem. They would often forget about giving it a new carb kit when cleaning it out.
What makes a Polaris 4 wheeler not rev up?
Came back from the dunes. Ended the day with alot of wheelies. After getting home 4-wheeler starts idles great and runs good to mid throttle. After this it almost sounds like the rev limiter is kicking in. Air filter is clean. Went back through the carb seems to be good and clean.
I pulled my fuel line to the carb and started it, when I gave it throttle it pumped more gas so I know it has gas to the carb. It seemed to run the same with the line pulled, until the remaining gas in the carb ran out. That makes me think it’s a fuel issue with the carb.
A bad source coil in the stator causes the CDI to stop running. A DC conversion kit is a good replacement for the stock CDI box as it bypasses the defective source coil. However, symptoms for this cause normally overlap with electrical wiring or engine compression problems.