How do you remove a fuel pump on a Harley?
Harley fuel pump and filter removal is a project you can do with ease. Bob LaRosa and Mark DiPietro take the time to cover all painted areas, drain fuel from the system and use the right tool to remove the pump and filter from the tank. JIMS Tools available at DennisKirk.com – See the JIMS Fuel Pump Retainer Remover Tool on DennisKirk.com.
Is there a problem with my fuel pump?
The first mile I drive there is no problem, but then it starts to sputter and act like a clogged filter. It idles fine. I removed the fuel pump and checked the lines and the filter sock. No visible cracks and the sock was clean. I replaced the gas and added injector cleaner but problem still exists. New plugs installed too.
What kind of fuel pump do you use?
Mechanical pumps are usually found in cars that use carburetors, and electronic pumps are usually used with fuel injection systems. Since mechanical pumps are driven directly by the motion of the engine and contain few moving parts, they tend to be reliable and relatively easy to diagnose and fix.
When is it time to replace your fuel pump?
Like any device, however, fuel pumps can and do eventually wear out after thousands of miles of use. If your car struggles with weak or inconsistent power, it may be time to replace the fuel pump on your car. Have you ever had to deal with a failing fuel pump?
What kind of fuel pump does a Harley Davidson use?
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What kind of warranty does a fuel pump have?
A brand new OEM size strainer is included. Backed with one year hassle free warranty. * Installation kits: Strainer, hose, clamps, universal harness, rubber hose and gasket. How are ratings calculated? To calculate the overall star rating and percentage breakdown by star, we don’t use a simple average.
Can a twin power fuel pump be rebuilt?
Twin Power Fuel Pumps Kit includes all necessary parts to rebuild the O.E.M. fuel pump module. Restore lost performance or non-functioning fuel pump with this economical solution.
What causes a fuel pump to stop working?
While modern gasoline is highly refined and quite clean, occasionally contaminants do get into the tank and get stopped by the fuel filter element. The filter can become clogged, and the pump has to work harder when that happens, which can cause premature failure.
How do you re-wire a fuel pump?
The steps of re-wiring your fuel pump are to first get to your fuel pumps wiring. At the wiring you need to find the 12v supply wire from the ECU to the fuel pump. Once that wire has been found cut that wire so that you now have half of that wiring running to the fuel pump, and the other half running to the factory ECU.
How can I tune my fitech fuel pump?
Ok can narrow it down by probing your Fitech fuse on the fuel pump Orange wire when you turn the key on for prime. Make sure you are getting a signal from the Fitech. Most likely you are. Are you using a relay or running the pump directly from the Orange wire? How is the pump grounded? Click for thumbs down. Click for thumbs up.
Why do I need to wire my fuel pump off the battery?
Motors running right on the edge of tuning could go slightly lean enough to start detonationin the motor and cause a total failure. The best way to avoid this is to wire the fuel pump to have a dedicated voltage line right off the battery so that it consistently performs. How to start Re-wiring your fuel pump
Harley fuel pump and filter removal is a project you can do with ease. Bob LaRosa and Mark DiPietro take the time to cover all painted areas, drain fuel from the system and use the right tool to remove the pump and filter from the tank. JIMS Tools available at DennisKirk.com – See the JIMS Fuel Pump Retainer Remover Tool on DennisKirk.com.
Can a fuel gauge be removed from a Harley Davidson?
If you have a lot of resistance or feel like you have to pull hard on the harness, stop and reevaluate. Something is wrong. The wires should pull through with little effort during Harley Davidson fuel gauge removal. If you are replacing your stock gauge with an aftermarket gauge, you should use the same factory plugs and pin connectors.
How does fuel injection work on a Harley Davidson?
Your fuel injected Harley Davidson touring bike needs a proper supply of presureized fuel to run properly. And much like air filters cleanse the air as it enters the engine, fuel filters strain any unwanted contaminants from the fuel before it is plumbed to the fuel injection system.
How to replace a fuel filter on a Harley Davidson?
DIY Replacing a Harley Davidson Fuel pump, Fuel filter, and Fuel Pressure Regulator. – YouTube DIY Replacing a Harley Davidson Fuel pump, Fuel filter, and Fuel Pressure Regulator.
Do you need to remove fuel tank on injected Harley Davidson?
On injected models you will need to depressurize your fuel system. Do this by removing your fuel pump fuse, start the motorcycle and let it run until it stalls. At this point, the system should be completely depressurized, but it is good to try starting the engine again in case of residual pressure.
Do you need to replace the fuel line on a Harley?
You will need new gaskets, filter, and cover bolts. Take your time and do not force anything or yank anything in the Harley fuel tank. You do not want to bend or break anything. Cover painted pieces to avoid unwanted paint damage. This video is also valuable if you have to replace your fuel supply line.
DIY Replacing a Harley Davidson Fuel pump, Fuel filter, and Fuel Pressure Regulator. – YouTube DIY Replacing a Harley Davidson Fuel pump, Fuel filter, and Fuel Pressure Regulator.
You will need new gaskets, filter, and cover bolts. Take your time and do not force anything or yank anything in the Harley fuel tank. You do not want to bend or break anything. Cover painted pieces to avoid unwanted paint damage. This video is also valuable if you have to replace your fuel supply line.
How can I get my fuel pump to run?
Swap an accessory fuse wuth the ignition fuse and give it a whirl. also if I use a “power probe” and apply battery voltage to the fuel pump fuse the fuel pump does run. thanks nipplesurfer, I did try that yesterday.
What’s the best way to clean a fuel pump?
If you get any of the fuel system cleaner on your hands, wash them with soap and water. Fill your tank with pump gas. The new gas you pump into the fuel tank will mix with the fuel cleaner already present.
How to tell if your fuel pump is clogged?
Spotting the Signs of a Clogged Fuel Pump 1 Watch out for engine “sputtering” or stalling. The most common symptom of a clogged fuel pump is an intermittent power loss caused by the pump failing to push enough fuel to the injectors to keep the engine running properly.
The most common symptom of a clogged fuel pump is an intermittent power loss caused by the pump failing to push enough fuel to the injectors to keep the engine running properly. If your engine sputters or even stalls when you take your foot off of the gas, there may be an issue with your fuel pump or filter.
If you get any of the fuel system cleaner on your hands, wash them with soap and water. Fill your tank with pump gas. The new gas you pump into the fuel tank will mix with the fuel cleaner already present.
How can I relieve the pressure on my fuel pump?
Relieve the pressure in your fuel system. Check your owner’s manual to find the fuse for your fuel pump. Remove it, then start your engine and let it run for 1 to 2 minutes. It might sputter out before the time’s up, which means the pressure is relieved.
How do you remove fuel lines from a gas tank?
Remove the fuel lines. Use a wrench or hose clamps to slide the fuel lines off of the filter. Pop the lines off of the nozzles on either end of the filter. As you remove the lines, make sure to angle them toward the bucket or jar to catch any gas that drips.
What to do when you run out of fuel?
Depress the tab on the bottom of the fuse box lid to open the box. Following the fuse diagram, remove the fuel pump fuse. With the fuse removed, start the engine to relieve fuel pressure. The engine will stall within a few seconds once it runs out of fuel. Figure 1. Remove saddle bag and side cover. Figure 2. Fuse box.
Your fuel injected Harley Davidson touring bike needs a proper supply of presureized fuel to run properly. And much like air filters cleanse the air as it enters the engine, fuel filters strain any unwanted contaminants from the fuel before it is plumbed to the fuel injection system.
What should fuel pressure be after squirting fuel?
Also if the engine runs after squirting fuel into the throttle body the ECM is communicating with the engine management system (EMS). You can test the CKP. Unplug it and check resistance across the two pins, should read 1000 ohms plus or minus 2%.
Depress the tab on the bottom of the fuse box lid to open the box. Following the fuse diagram, remove the fuel pump fuse. With the fuse removed, start the engine to relieve fuel pressure. The engine will stall within a few seconds once it runs out of fuel. Figure 1. Remove saddle bag and side cover. Figure 2. Fuse box.
What to do when the fuel tank is removed on a Harley Davidson?
With the Harley Davidson fuel tank removed, now is the ideal time to clean and inspect everything and anything that you cannot view/reach when the tank is installed. Inspect your wiring harness. Check all fasteners for correct torque, clean your frame, etc. Fuel tank removal is an important procedure.
When to replace fuel filter on Harley Davidson?
Not only is regular replacement of the fuel filter part of your bike’s basic maintenance needs, but filter replacement will also allow for inspection or replacement of the in-tank fuel lines and fuel pump assembly. A clogged filter can hinder engine performance to the point that the bike may become unrideable.
What should I do if my fuel pump is not working?
Fuel pump breakers usually have a button on top that pops up when it trips. Simply push this button back in until it clicks. Check the owner’s manual for the exact location. Fuel Pump Testing – If the fuse is good and the circuit breaker is not tripped; then the engine is not getting fuel pressure.
Where is the fuel pump on an EFI engine?
Your picture shows the fuel pump on the external side of the engine. Where is the fuel pump on an Efi engine? A 5.7 V-8, 2004, 320 hp. It is mounted on the forward starboard side of my 98 VLX. Fuel delivery goes from tank to first inline filter to pump to secondary filter to fuel rails etc. (eventually to atmosphere).
Where is the fuel pump located on a 98 VLX?
Bought it brand new from jasper Engine Components on ebay for $109. It was the CARP 60962 and they were great to deal with. It is mounted on the forward starboard side of my 98 VLX. Fuel delivery goes from tank to first inline filter to pump to secondary filter to fuel rails etc. (eventually to atmosphere).