Are there any problems with my Polaris Sportsman?

Are there any problems with my Polaris Sportsman?

-Also some machines, mostly ’03’s have cold weather start jetting updates, both of the TSB’s and the jetting should have been taken care of under warranty. -Carb boot/adaptor (p/n 1253415), the rubber gets weathered/dry rotted bad on some and may crack through causing excessive air (lean condition) and debris to enter carb/ intake.

What causes lights to flash on Polaris Sportsman?

-The 20 amp Sealed Breakers can collect moisture/corrosion in the pouch causing pod and headlights flashing. May also experience total loss of power. Advanced Auto direct replacement Buss 20 amp 12v circuit breaker. -The front exhaust donut at the Y manifold wears and may leak.

Are there any problems with the MV 700?

The MV 700 has clutch problems. Belt deflection and clutch alignment are not set correctly from the factory. 14. Rear storage box leaks. 15. (maybe we can fill this in?)

Is the battery on a Polaris bike weak?

There needs to be SOMEPLACE for the power to go, or else the surges will burn things out. The battery can be weak, that is fine, just not totally dead, shorted out, or disconnected. 4.

Why does my Polaris ATV not go into gear?

Polaris ATVs with EBS (engine brake system) have components that may wear out in time. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves.

Why does my Honda ATV not shift gears?

ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. If the motor does not work, the bike will not shift gears. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool).

Why does my bike not shift gears when idle?

Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). You may find that the bike wants to creep or move forward when in gear at idle. But even without creep, the problem may be with one of these components.

How to test your gearbox for internal damage?

To test your gearbox for internal damage without splitting the case you can try this method: 1 The engine should be off. 2 Remove the belt cover. 3 Remove the drive belt. 4 Shift the bike into gear. 5 Try manually rotating the primary clutch; the bike should move. 6 If the bike does not move, you likely have an issue inside the gearbox.

When did the 2002 sportsman 700 twin come out?

-Farmr thanks to Farmr and the Frontier. I’ve had relatively good luck with my first model year 2002 Sportsman 700 twin and am very happy with it but after 5 1/2 years and over 3000 miles I can add a little to this topic, at least in reference to the earlier Twin models.

Is the Polaris belt on my car tight?

Its a great polaris belt bit is definitely tight If it is creeping with a new belt check the non-braking bearing in the primary clutch! I have replace a couple of those for myself and others. They seize up over time and can cause your shifting issue.

Why do I have a problem with my belt?

Got the machine home and totally disassembled the primary clutch (front one) and cleaned. Wiped down the secondary (rear one) with brake clean and clean paper towels. There was simply belt dust on all these parts. Installed a NEW oem belt and still have the problem.

Is the factory belt on my 08s too tight?

The 08s factory belt #s have changed a few times, and to be honest the latest batch seem to fit too tight, which is probably why you are having this issue. The good news is if you take it out and run it for an hour or two it should wear in. Thanks carnivore.