Are there any problems with the Polaris Sportsman 500?

Polaris designed this utility ATV for hunting and trail riding, and the company offers a number of troubleshooting tips for common problems that may arise. If the engine does not turn over, Polaris suggests three potential problems and solutions. First, there may be low battery voltage, and owners should try to recharge the battery to 12.8 VDC.

What should I do if I give my Polaris 500 gas?

Re: Polaris 500, starts fine but when you give it gas is… Check the exhaust lobe on the cam. these are prone to wear if oil changes are neglected. try to run it with the airbox lid removed and see if there is any change. You can’t post conmments that contain an email address.

How long does a Polaris ATV run before it dies?

It runs about 10 minutes, dies. The really weird part is that if you let it sit about 5 minutes it starts right back up again and runs great again. That is until it dies again.

What should I do about my sportsman 500?

Check the exhaust lobe on the cam. these are prone to wear if oil changes are neglected. try to run it with the airbox lid removed and see if there is any change. You can’t post conmments that contain an email address. Trying to find answers to codes on my 2008 Sportsman 500 EFI HUD and fuel gauge flash ; codes count as 1-3-6-1 .

It runs about 10 minutes, dies. The really weird part is that if you let it sit about 5 minutes it starts right back up again and runs great again. That is until it dies again.

What to do if your Polaris bike won’t start?

Just spray a small amount on the coil, then try to start the bike. If it starts, then problem solved. If it doesn’t start, then it means more troubleshooting. Good luck! Check the fuel tank vent hose to see if it is plugged or kinked.

Why is the magneto on my Polaris ATV not working?

A mechanic said it could be the stator getting hot but as I only have 325 hours on it and bought it new I can’t see how the magneto could be bad so soon. The only thing I can think of is that the plug cap might of got jerked on making it lose spark after it gets bumped around awhile. Or that the coil is failing.

Why does my Polaris ATV run out of gas?

It acts like it runs out of gas OR the spark fails. I put a new fuel filter, fuel pump, and nice fresh gas on it. I seen on the polaris site that the spark plug cap can be bought apart from the coil. Could it possibly be a coil problem?

What should I do if my sportsman 500 backfires?

If the engine backfires, it is possible that there is a weak spark, an incorrect spark plug gap, old or waterlogged fuel, or loose ignition connections. Owners should inspect/clean/replace spark plugs, set correct gap distance, drain and replace fuel and check/tighten all connections, respectively.

What should I do if my sportsman 500 is overheating?

A dealer should be consulted if there is a clogged fuel filter, a reverse speed limiter malfunction, worn/defective spark plug wires, electronic throttle control malfunction or any kind of mechanical failure. If the Sportsman 500 engine is overheating, it may be that there is debris stuck in the screen.

How do you repair a Polaris Sportsman speedometer?

With a bit of practice you can firmly slide the screwdriver along the perimeter and straighten out that soft, aluminum ring and you will probably have to go around several times to do the job. The soft, black, aluminum ring around the perimeter of the speedometer that holds the faceplate to the body.

Why are the front lights on my sportsman 500 not working?

New 1999 polaris 500 sportsman, changed battery and now front lights will not come on. Suggestions? You can’t post conmments that contain an email address. SOURCE: 2004 polaris sportsman 700 main Fuse?

Why are the wheels not turning on my Polaris ATV?

Make sure that front diff is getting 12v when the switch is turned on. If it isn’t you have a wiring issue. I would find the plug and disconnect it Its by the diff and Apply 12v to it from the battery and see if the front wheels will lock and turn. You should have it in the air so all the wheels can spin. Fronts wont lock unless rears are spinning.

How often do you change the oil on a Polaris Sportsman 500?

One of the maintenance routines required by the machine is the replacement of the oil that lubricates the moving components within the engine. Polaris recommends an oil change every ten hours of continuous operation, but this maintenance task may be performed at shorter intervals.

What’s the problem with my Polaris Sportsman 500 ATV?

Problem is with a 1999 Polaris Sportsman 500 ATV 4×4. Steering is hard, so put it on my hoist, put it in gear and all 4-wheels drive. Took it out of AWD and all 4-wheels drive.

How to drive a Polaris Sportsman in reverse?

1 Stop the vehicle. 2 Operate in reverse for at least 10 feet (3 meters). 3 Stop completely. 4 Shift into low gear and drive forward. 5 If the front gearcase remains locked after following these instructions, see your Polaris Dealer for service.

What kind of drive system does Polaris Sportsman have?

The AWD switch on your Polaris RZR, RANGER or GENERAL has either two or three positions, depending on your model’s features. All switches have AWD and Two-Wheel Drive (2WD). The switch on models equipped with a lockable differential has a third position for turf mode.

Where is the AWD switch on a Polaris Sportsman?

Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction. In some situations, the front gearcase may remain locked after turning the AWD switch off.

Registration is fast and you can even login with social network accounts to sync your profiles and content. 2005 Polaris Sportsman 500 HO Carb./Fuel Pump problems. I have read many forum topics on this matter but have never found a similar problem.

Where can I buy Polaris Sportsman 500 lubricants?

Page 27 MAINTENANCE POLARIS LUBRICANTS/FLUIDS FOR SPORTSMAN MODELS Pure Polaris Lubricants and Maintenance Kits can be purchased at your local Polaris dealer. ATV Angle Drive Fluid 2859061 – – Sportsman 500 Maintenance Kit – – Oil Filter & 3 Qts. of 0W- -40 oil…

Where can I find the Sportsman 500 service manual?

Page 1 SPORTSMAN 400/500 SPORTSMAN 400/500 99194 99194… Page 2 2005 Sportsman 400/500 ATV Service Manual (PN 9919425) ECopyright 2004 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication.

What should I Fill my Polaris Sportsman reservoir with?

Fill reservoir to upper mark with Polaris Premium 60/40 Anti Freeze / Coolant or 50/50 or 60/40 mixture of antifreeze and distilled water as NOTE: This procedure is only required if the cooling required for freeze protection in your area.

Why does my sportsman 500 have no power?

Thew SSCB is bad. I ran 12v directly to the White/red (or visa-versa) wire in the wiring block and turned the key and it started. Good idea it was to buy a repair manual. Thanks for all of your help!

What to do if your Polaris ATV has no power?

Also try unplugging the black wire from that switch and see if it runs. These switches do go bad at times.

Why does my Polaris Sportsman 500 have no power?

04 Polaris Sportsman 500 has no power this video will show you what we found to fix this issue. 04 Polaris Sportsman 500 has no power this video will show you what we found to fix this issue. AboutPressCopyrightContact usCreatorsAdvertiseDevelopersTermsPrivacyPolicy & SafetyHow YouTube worksTest new features

Also try unplugging the black wire from that switch and see if it runs. These switches do go bad at times.

Why does my sportsman x2 have no power?

My 500 sportsman x2 was doing the same thing tried everything, finally figured out that it is in the Kill switch with the headlight switch and reverse override button. I started wiggling the red kill switch and power started flickering and eventually stayed on long enough to crank the engine.

What kind of power does a sportsman 500 have?

I drove about 2 miles and the machine died, nothing on the dash illuminates, there is no clicking sound and it wont crank. Its completely dead. the batt shows 12.38v all the grounds are good. I followed the two wires from the batt to the ECU? and there shows good voltage (two red wires i traced up to the black box under the headlight.

Why does my Polaris Sportsman die when accelerating?

Insufficient fuel may be a cause of your Polaris Sportsman dying when accelerating. If you suspect this, refill the gas tank and ensure that you turn the cycle key on at least three times before restarting the engine. Additionally, check that the fuel is not set to “reserve.”

Why is my sportsman 500 engine overheating?

If the Sportsman 500 engine is overheating, it may be that there is debris stuck in the screen. The debris must be removed prior to further operation. It is also possible that the radiator is plugged.

What are the symptoms of a bad Polaris CDI box?

What Are the Symptoms of Bad Polaris CDI Box? When a Polaris Sportsman 500 idles but dies, it can point to different things, such as misfires, starting issues, rough running, and even a stalling motor. The below signs can help you determine if the problem is from the CDI box:

Is the 2009 Polaris Sportsman 400 still running?

We have a 2009 Polaris Sportsman 400 Ho only 200 miles. Was we have a 2009 Polaris Sportsman 400 Ho only 200 miles. Was running fine a week ago. Performed and oil change and filter change now it idles fine and runs fine to half speed but wont go pass 20mph.

How much does a Polaris Sportsman 500 motor cost?

Their part is machined aluminum and I think it costs $45.00. Also, the early builds had the smaller tie rod ends. They tend to wear out quickly, but the part supercedes to the newer heavy duty type. Other than that, like others have said, the 500 motor is pretty bulletproof.

When to replace the axles on a Polaris Sportsman?

Best to replace them when you see some cracking because if mud gets in then they are toast. Thecvman on eBay has good prices for quality axles. Check your intake tube to the carb and the carb boot to the motor for any air leaks as well with a can of carb cleaner for a surge.

When did the Sportsman 500 ho come out?

Late 1990’s and very early 2000’s. So, one thing to note is that the “500 HO” (High Output) model was created and solved these cam lobe wear issues. Question about the cam lobes.

What makes a Polaris 4 wheeler not rev up?

Came back from the dunes. Ended the day with alot of wheelies. After getting home 4-wheeler starts idles great and runs good to mid throttle. After this it almost sounds like the rev limiter is kicking in. Air filter is clean. Went back through the carb seems to be good and clean.

Why is my throttle cable stuck on my Polaris?

It’s a safety thing. If you are cruising along, try to stop, and the throttle cable is stuck, the contacts will connect when you let go of the thumb lever and kill the engine before you run wildly out of control and can’t stop. Oh, that makes sense then. I was like WTF?

Why are the spark plugs on my Polaris 500 turning black?

It keeps dry fouling the plugs, they are jet black. It was running fine then all of a sudden started doing this. Checked spark and it looks good, any advice?

I have a 2007 Sportsman 500 EFI with under 100 hours of use. I am now having a random electrical problem. I have no power when I key up the quad. The kill switch is in run, turn the key on and most of the time nothing happens (Like a dead battery).

What happens to the battery on a Polaris Sportsman 500?

No Electrical Power when Key is turned. New Battery | Polaris ATV Forum No Electrical Power when Key is turned. New Battery I recently had a battery die on my 2012 Polaris Sportsman 500 HO.

What causes popping and hesitating on Polaris Pro riders?

That kind of popping/backfiring. You know how if it’s advanced too far it starts real hard and rough but will rev to the moon, but if it’s retarded too much, it starts super fine but sputters and bucks and spits and kicks. Would a sheered woodruff key put off symptoms like this?

Why does my Polaris Sportman not turn on?

When running for a while the rancher will shut off without the fan turning on. We then took it to dealer where it was started and warmed up. The fan came on at the dealer so they then replaced the fuel filter and fuel pump. We got it back and ran good for a few days with the fan coming on…

Why does my Polaris Sportsman not spit fuel?

Other than rough idling and the idle RPMs seemed low; the machine would go for hours and then all of sudden it would start doing the funky chicken like it was starved for fuel. I would wait about 15-20 minutes, start it right up, and all would be well again for the next day or two.

Why does my Polaris Sportsman run on EFI?

Machine starts right up, but runs like the choke is left on (but its an EFI) and will continue running only if you are on the throttle. Grrr. AKStew, did you have any Check Engine lights throughout any of this?

Why does my 04 700 sportsman keep dying?

My 04 700 starts and runs fine until… Who knows. Sometimes if I stop along the trail for a minute, when I restart it idles slow and rough. Whenever I try to give throttle to rev it up, it dies. Waiting about 2 minutes (truly not very long at all) it will restart and run just fine. Then seems to run beautifully.

Why is my spark plug not working on my Polaris?

As you get to higher RPM’s, the problem gets worse as the arcing is causing the spark plug to not fire consistently or enough. It can load up the plug and foul it.

When to see a Polaris dealer for a problem?

If there are defective spark plugs or no spark is going to them, then the spark plugs should be inspected and replaced as necessary. For three other potential problems (a clogged fuel filter, water/fuel in the crankcase or mechanical failure), Polaris recommends that owners see a Polaris dealer.

What kind of battery does a Polaris scrambler 500 need?

The 2011 Scrambler 500 battery must be charged to 12.8 VDC. Additionally, there may be incorrect or water-filled fuel, which must be drained and replaced. Engine stalling may happen if a rider starts/stops without adequate warm-up.

How many air filters are in Polaris Sportsman 500?

Only 10 left in stock – order soon. MinStar Air Filter Replace #7080595,7082101, 1253144,5811633,Compatible with Polaris Sportsman 500 335 450 550 570 700 800 850 1000. .

Why is my Polaris Sportsman bogging down on the road?

I just bought a used 500 1998 model with no history.After cleaning carb and new plug it starts and idles fine. On the road when you hit 15 mph it just looses power. It doesn’t slow down but just acts like it is in too high of gear.

Why does my Polaris Sportsman make a hollow sound?

Throughout the entire rpm range a hollow sound is made. It sounds like when I start my Honda without the air filter on. It has a near identical sound. It just feels like it doesn’t have the power at the upper rpm levels.

Is the motor on my Polaris Sportsman still working?

Did an oil/filter change, had a little metal on the magnet, that happened at 8000mi, I sold the ATV w/15000mi. on and it’s still running. If you service the motors on your Polaris you’ll find that their the best part of the mach.. The clutches when they start to fail will do some strange things.

As you get to higher RPM’s, the problem gets worse as the arcing is causing the spark plug to not fire consistently or enough. It can load up the plug and foul it.

When did the Polaris Sportsman 500 EFI come out?

I bought a used Polaris Sportsman 500 EFI year 2007 in November 2011. It only had 6 hours on the meter an had obviously been sitting a lot. After i had run it for a few hours i started to have problems with the idle. The problems can be divided into three.

Is there a problem with the stop screw on Polaris Sportsman 500?

Its worth to mention that i know of one other identical machine and year (Polaris Sportsman 500 EFI year 2007) that had the same problem with the stop screw, so maybe this is a common problem of that model and year. Thanks for advices i got in this forum during the process!

Why does my Polaris Sportsman 500 not idle?

The problems can be divided into three. 1. Sometimes the machine did not want to idle at all. It died when i released the throttle, sometimes this happened immediately or after a few seconds of idle. 2. Sometimes the idle stuck at around 1600 rpm and did not come down to correct level about 1140 rpm. 3.

What does the ECM do on a Polaris ATV?

The ECM controls the engine and the EFI (Electronic Fuel Injection) system. The PDM controls the ATV’s electrical distribution system and charging system. There are no user serviceable fuses other than the fusable link on a Polaris ATV that has a PDM.

How does the Polaris off road drive system work?

Always operate in AWD on these types of terrain. Some Polaris Off-Road Vehicles are equipped with an engine braking system (EBS). EBS automatically leverages compression from the engine to help maintain the speed of the vehicle as it drives. EBS works without any user input. EBS is useful when driving in hilly terrain or pulling a load.

How much does a 2007 Polaris Sportsman cost?

2007 Polaris Sportsman® 500 EFI Specifications Model Type Utility BASE MSRP (US) $6,999.00 Dealers Polaris Dealers Warranty 6

What causes fuel injection problems on a Polaris ATV?

In fact, most of this information is right out of the factory manuals for a 2006 700 Twin Cylinder EFI and a 2007 500 EFI. First and only quote from the manual: “80% of all EFI problems are caused by wiring harness connections.”

Where is the coolant temperature sensor on a Polaris ATV?

Coolant Temperature Sensor – Mounted on the cylinder, the engine temperature sensor measures coolant temperature. The engine temperature sensor is a Negative Temperature Coefficient (NTC) type sensor, as the temperature increases the resistance decreases.

Why is my Polaris Sportsman overheating all the time?

Symptoms of overheating might include, the engine overheats when idling, or maybe it only overheats at wide-open-throttle, or maybe it overheats all of the time. Whatever the case might be, this video details the reasons why your Polaris Sportsman is overheating.

How to check the EFI system on a Polaris ATV?

In the right hands, an EFI system can be checked and diagnosed with a fuel pressure gauge, a multimeter, a factory manual, and access to forums such as this one for the special tool workarounds. In fact, most of this information is right out of the factory manuals for a 2006 700 Twin Cylinder EFI and a 2007 500 EFI.

What’s the rear engine plug number on a Polaris Sportsman?

2010 Polaris Sportsman 850 Touring EPS – Anyone know what the Rear Engine Plug Part number is? June 2021 – Polaris ATV of the Month Voting! 2003 Scrambler ignition problems?

What’s the newest version of the Sportsman ATV?

The next generation of Sportsman ATVs is smoother, stronger and more versatile than ever. From the 450 H.O. to the purpose-built 570 Ultimate Trail and Utility HD limited editions, there’s an all-new Sportsman to meet every rider’s need and style.

When did the Polaris Sportsman 700 come out?

The thing is, those ATVs in the majority of cases are mechanically sound. They have a lot of years left in them. These issues covered a broad range of Polaris ATVs. Starting with the 1992 Polaris 400L right up to the 2006 Sportsman 700. That is quite a large selection and Polaris has sold hundreds of thousands.

Can a stator be replaced on a Polaris Sportsman?

In the past, this was a very costly repair. Replacing the whole stator requires partial engine disassembly. This is quite a task for the home mechanic, so, your ATV most likely ended up in a repair shop or at a dealership. If you are a mechanic, it’s still a chore to repair this stator problem.

When did the Polaris Sportsman 500 come out?

Founded in 1954, Polaris Industries first began manufacturing ATVs (all-terrain vehicles) in 1985. This gave the company over 25 years of ATV experience when it released a new model of the Sportsman 500 for 2011.

Why is my Polaris Sportsman 500 not starting?

First, there may be low battery voltage, and owners should try to recharge the battery to 12.8 VDC. Two other problems may be that there are loose connections on the battery or on the solenoid. In either case, owners should check and tighten all connections. If the engine turns over but will not start, it is possible that the ATV is out of fuel.

Where can I find Polaris Sportsman parts online?

With our selection of Polaris Sportsman OEM parts, you can rest assured that you’re receiving the same quality your machine was shipped out with. With a simple navigational tool for finding OEM parts and previewing schematics, BikeBandit.com makes it easy to find what you need, so that your ATV will be good as new in no time.

What should I stock up on for my Polaris Sportsman?

Stock up on maintenance supplies. Polaris® heavy duty service and replacement parts. Your vehicle is only as strong as the components that build it. Find the best parts for your SPORTSMAN® or ATV. Stock up on spark plugs so you can keep your vehicle running smooth all season long. If playback doesn’t begin shortly, try restarting your device.

Why does my Polaris ATV idle but die with throttle?

I pulled my fuel line to the carb and started it, when I gave it throttle it pumped more gas so I know it has gas to the carb. It seemed to run the same with the line pulled, until the remaining gas in the carb ran out. That makes me think it’s a fuel issue with the carb.

Can a Polaris Sportsman be used as an ATV?

Apparently it is common on the older Polaris atv’s, especially the Sportsman/Xplorer 500. More expensive than I was hoping for, but at least it can be used now.

Why does my Polaris Pro Bike pop under load?

Also, if I’m cruising along in high gear, it doesn’t have issues. Steady throttle seems to be ok except around 3/4-WOT. Even under load. So it runs like crap acceleration from 1/4 throttle to WOT but at WOT for a few seconds, will clear out and run good for 10 sec or so before wanting to die.

What’s the problem with my Polaris Sportsman 500?

I have a 2005 Polaris sportsman 500 HO. Starts fine, however I have a 2005 Polaris sportsman 500 HO. Starts fine, however when you press the throttle it bogs down or quits. What could be the cause?

Why does my Yamaha sportsman 500 not start?

I have a 2008 Polaris 500 HO Sportsman, but theXXXXXis not working. The machine is like new, so it is probably electronic. All fuses are … read more Yamaha,Suzuki,Polaris Tec… I have a 97 polaris sportsman 500 It will start and idle, but when given throttle, it misses and backfires through carb.

Why does my sportsman 500 cut out at half throttle?

A few days ago our 2000 Sportsman 500 started cutting out at about half throttle. Throughout the entire rpm range a hollow sound is made. It sounds like when I start my Honda without the air filter on. It has a near identical sound. It just feels like it doesn’t have the power at the upper rpm levels.

What kind of car is the Polaris Sportsman?

I have a 97 polaris sportsman 500 It will start and idle, but when given throttle, it misses and backfires through carb. Have gone through fuel system. Have eliminated ETC. Suspect something to do wit … read more I have a polaris sportsman 450. It has about 500 miles on I have a polaris sportsman 450.

What should I do if my Polaris Sportsman 500 backfires?

For three other potential problems (a clogged fuel filter, water/fuel in the crankcase or mechanical failure), Polaris recommends that owners see a Polaris dealer. If the engine backfires, it is possible that there is a weak spark, an incorrect spark plug gap, old or waterlogged fuel, or loose ignition connections.

What should battery voltage be on Polaris Sportsman 500?

If the engine runs irregularly, stalls or misfires, it is possible that there are dirty or defective spark plugs, which must be inspected, cleaned or replaced accordingly. It is also possible that there is low battery voltage. The 2011 Scrambler 500 battery must be charged to 12.8 VDC.

How much does it cost to fix a Polaris Sportsman?

The OEM parts, plus the oil, gaskets etc. will still run a parts bill in the 700 dollars range and take between 4 and 6 hours for a competent home mechanic. If you are not mechanically inclined, well, you’re in for over 1000$ depending on the year and model of your Polaris ATV.

Is it possible for a Polaris stator to fail?

This machine was not abused and always maintained. First problem at 1000 miles the cam wore away, a common problem, then 200 miles later the stator failed I bought the parts at discount and yes I recall the cam to be about $300 for parts and stator about $280. Not real happy with Polaris on either of these failures.

How much did it cost to replace the stator on a 1998 Sportsman 500?

I have just spent $400 having the stator replaced on my 1998 Sportsman 500. The dealer told me it is not a common problem but not uncommon either. Has anyone else had a stator problem?

Why does my Polaris engine not turn over?

Not Turning Over If the engine does not turn over, Polaris suggests three potential problems and solutions. First, there may be low battery voltage, and owners should try to recharge the battery to 12.8 VDC. Two other problems may be that there are loose connections on the battery or on the solenoid.

Can a Polaris Sportsman run with a choke on?

2000ish Polaris Sportsman 500, 4-stroke. It had been put up for a while ( a few months), it wouldn’t start when i went to get it out. Finally got it started with starter fluid and it’d only idle with the choke on, choke off it’ll run, but pops, doesn’t run well and won’t idle.

What to do when you put your Polaris ATV away for winter?

When you put the bike/ATV away for winter with fuel in the tank, you need to put the proper amount of Stabil or Sea Foam (or similar fuel preservative) in the tank, run the engine for five minutes or longer to circulate the preservative through the entire fuel system, then drain the carb bowls. That will prevent what you are dealing with now.

Apparently it is common on the older Polaris atv’s, especially the Sportsman/Xplorer 500. More expensive than I was hoping for, but at least it can be used now.

What was the problem with the cams on the Polaris 500?

The cams in the 425s and 500s of that era had a problem with the oil journals in them. The result was excessive wear to the lobes. I have replaced many of these cams, and the new design has extra oil journals and they are larger.

What kind of engine does a 1997 Polaris Xplorer have?

I have a 1997 Polaris Xplorer 500 that idles just fine, but will start popping and die if I give it any throttle. I took the carb out and cleaned it best I could, the jets seem to be clear.

What is carburetor wiring diagram for Polaris Sportsman 500?

Us new for polaris sportsman 500 1999 2000 carburetor carb rebuild kit repair. The cyclepedia polaris sportsman 400 and 500 online service manual features detailed full color photographs and wiring diagrams complete specifications with step by step procedures performed and written by a veteran atv technician.

What kind of carburetor do Polaris ATVs use?

Polaris drive belt chart better 2007 polaris ranger 4 x 4 500 carb. New carburetor for polaris sportsman 500 4×4 atv quad carb 1996 1998 features. Diy polaris sportsman atv no. Mikuni cv use the following disassembly assembly and inspection techniques to service a cv carburetor.

What kind of Lights does a sportsman 500 use?

I have a 2004 Sportsman 500 HO and yesterday the instrument cluster including AWD and high beam light quit working. Low beam lights, fan and winch work fine and atv starts with no problem. Any help would be appreciated…

What are the safety decals on a Polaris Sportsman?

Page 11 SAFETY Safety Decals and Locations WARNING ALL WHEEL MANUFACTURED Pushing reverse DRIVE BY: POLARIS IND INC. override button SWITCH may cause sudden in- DATE: creases in pow- Do not push switch to er and traction if engage AWD if the rear too much VIN: wheels are spinning.

Where can I find the Polaris Sportsman owner’s manual?

Page 4 All information in this manual is based on the latest product data and specifications available at the time of printing. Polaris Industries Inc. reserves the right to make product changes and improvements that may affect illustrations or explanations.

What’s the price of a 2004 Polaris Sportsman?

2004 Polaris Sportsman® 500 H.O. Specifications. Identification. Model Type. Utility. BASE MSRP (US) $6,599.00. Dealers. Polaris Dealers. Warranty.

Is the Polaris Sportsman 500 all wheel drive?

the polaris sportsman 500 H.O. is a really good atv for playing in the sand pits, riding on trails, going throw mud and water. it is able to tow some heavy things like a tent trail or a snowmobile trailer. with the all wheel drive on demand comes in hands for cleaning the drive way in the winter. ha

What does service wrench icon on Polaris speedometer mean?

by Chris Gilliland. The flashing service wrench icon on a Polaris Sportsman’s speedometer can lead many riders to panic. In most cases, this icon is triggered by the engine’s hours of operation reaching a programmed interval, and it acts as a friendly reminder that your ATV is ready for a routine servicing.

How to reset the service wrench on a Polaris Sportsman?

Select the service interval function by holding the “Mode/Reverse Override” button for three seconds until the service wrench icon begins to flash. Set the next service interval by holding the “Mode/Reverse Override” button to advance the next service interval in one-hour increments.

What should octane content be for Polaris Sportsman?

Do not use fuel with an ethanol content greater than 10 percent. Octane in excess of 87 will not damage the engine but typically will not result in performance gains. The exceptions to that rule are RZR Turbo and Pro XP models.

What are the common problems with a Polaris Sportsman 500?

Eventually tie rod ends, axle CV joints, suspension bushings, starter (bendix gears usually), AWD hubs and clutches just plain wear out, or fail and simply need repair or replacement. Along with most every other brand of quad out there… even Honda’s. Maintenance and/or Preventative Maintenance is key to maintaining anything!!

What causes starter to crack on Polaris Sportsman?

The starter bendix can get rusty and the bushings it rides in can crack. If there is any binding or very loud rattling they are likely the culprit. Don’t be afraid to use the drain plug on the recoil housing to check for water and air out with compressed air for good measure.

Why is my sportsman 500 starting to crack?

My ’99s are starting to get cracked and I will be putting new ones on soon. The starter bendix can get rusty and the bushings it rides in can crack. If there is any binding or very loud rattling they are likely the culprit.

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