When to replace clutch spring on Vulcan 1500?

When to replace clutch spring on Vulcan 1500?

If your clutch spring has failed at fairly low (under 50,000) mileage Judge suggests 1600 owners toss this part and replace it with his washer set. A caution.

What is the clutch number on a Kawasaki Vulcan?

1- Clutch cover gasket (Kawasaki part number 11061-1081 for 2001 and later, check Kawasaki’s parts diagrams to be sure this is the proper part for your bike) 1- Clutch Spring for MeanStreak Kawasaki part number 92145-1449 or stock part number for your bike–your choice

How often do clutch springs need to be replaced?

The history of the Vulcan 1500/1600 clutch spring is a mixed one. Some will swear the spring is a design flaw destined to wear out and need replacement every six thousand miles. Some of us just don’t know how that could be with clutch springs that last 50,000 miles (mine) and more.

What happens when you release the clutch in first gear?

When releasing my clutch in first gear, it stutters and v… Q: When releasing my clutch in first gear, it stutters and vibrates the car. Sometimes when releasing the clutch in first gear, the car stutters and shakes.

If your clutch spring has failed at fairly low (under 50,000) mileage Judge suggests 1600 owners toss this part and replace it with his washer set. A caution.

1- Clutch cover gasket (Kawasaki part number 11061-1081 for 2001 and later, check Kawasaki’s parts diagrams to be sure this is the proper part for your bike) 1- Clutch Spring for MeanStreak Kawasaki part number 92145-1449 or stock part number for your bike–your choice

The history of the Vulcan 1500/1600 clutch spring is a mixed one. Some will swear the spring is a design flaw destined to wear out and need replacement every six thousand miles. Some of us just don’t know how that could be with clutch springs that last 50,000 miles (mine) and more.

When to replace the clutch on a Kawasaki 1500?

If your clutch spring has failed at fairly low (under 50,000) mileage Judge suggests 1600 owners toss this part and replace it with his washer set. A caution. Kawasaki builds in clutch slip which is probably a good thing for new riders and those who don’t/can’t/won’t downshift properly.

What is the washer number on a Vulcan 1500?

With the introduction of the Vulcan 1600 Kawasaki kind of copied Judge’s design with a modification. You can see it in the diagram at right, part number 13280A. The washer is also used in 2004 1500 engines.

How do you replace a clutch spring on a bike?

Remove 8 mm bolts holding rear brake fluid reservoir and reservoir cover to bike. Remove (2) 14 mm bolts holding floorboard and brake pedal assembly in place. Be careful not to stretch brake line or brake switch wire. Remove small spring connected to brake switch assembly.

Can you replace the POG on a Vulcan 1500?

This is a masterpiece of engineering that allows owners of pre 2000 model Vulcan’s to replace their plastic oil gear (POG) with a steel one without splitting the cases (as required to replace the POG with a 2000 and later Kawasaki steel gear.

What’s the clutch on a Vulcan 1500 Kawasaki?

As it happens, Judge has also engineered some special washers designed to protect the clutch spring from wear for many tens of thousands of miles while firming up the clutch action at the same time. With the introduction of the Vulcan 1600 Kawasaki kind of copied Judge’s design with a modification.

What do I need to replace clutch on Vulcan?

This is easy…really! What You’ll Need 1- Clutch cover gasket (Kawasaki part number 11061-1081 for 2001 and later, check Kawasaki’s parts diagrams to be sure this is the proper part for your bike) 1- Clutch Spring for MeanStreak Kawasaki part number 92145-1449 or stock part number for your bike–your choice

This is a masterpiece of engineering that allows owners of pre 2000 model Vulcan’s to replace their plastic oil gear (POG) with a steel one without splitting the cases (as required to replace the POG with a 2000 and later Kawasaki steel gear.

What’s the stock clutch number for a Vulcan?

1- Clutch Spring for MeanStreak Kawasaki part number 92145-1449 or stock part number for your bike–your choice 1- Exhaust header gasket (stock Kawasaki or Harley Davidson part # 17048-98 (about six bucks for 2 gaskets) Optional 1- set Judges Washers (see explanation here) available from Robert (Judge) Oglesby.

Why does my 1500 Vulcan not start up?

If your 1500 vulcan won’t start… It’s not the sidestand switch, if it won’t start. It just won’t run with sidestand “down” and in gear, with the clutch out. So here’s the troubleshoot. First check the battery voltage. It should be 12.5 or more.

With the introduction of the Vulcan 1600 Kawasaki kind of copied Judge’s design with a modification. You can see it in the diagram at right, part number 13280A. The washer is also used in 2004 1500 engines.

When did the Kawasaki Vulcan’s come out?

With a history dating back to the ’80s, the Kawasaki Vulcan models have undergone performance upgrades that make them a big player in the cruiser market. Other than the Vulcan S, Kawasaki has great models in the Vulcan range.

If your clutch spring has failed at fairly low (under 50,000) mileage Judge suggests 1600 owners toss this part and replace it with his washer set. A caution. Kawasaki builds in clutch slip which is probably a good thing for new riders and those who don’t/can’t/won’t downshift properly.

Why is the clutch slip on a Kawasaki?

Kawasaki builds in clutch slip which is probably a good thing for new riders and those who don’t/can’t/won’t downshift properly. The slip prevents the rear tire from locking up on a downshift possibly causing a mishap.