How do you replace a starter on a Harley Davidson?

Add a drop of blue Loctite to the threads of the starter mounting bolts. Insert the bolts into the starter and thread into the inner primary. Torque bolts to 25-27 foot-pounds. Remove cloth and reinstall oil filler cap. Slip battery positive cable ring over stud and install nut.

Do you have to remove the clutch to change the starter?

Yes , you don’t have to remove the whole clutch / comp. sprocket assy. . Just remove the clutch retainer nut and slide the clutch out on the shaft far enough to get the starter drive assy. pulled out . You’re just doing the starter not the whole dang inner primary unless ya got leaks , then this is the time to go at them too .

Do you need a new clutch basket on a Harley?

If you hear a grinding sound when trying to start your Harley, you will need to remove your outer primary cover and inspect your starter ring gear. There are a options when it comes to this repair. If the repair is to be addressed with OEM parts, a new clutch basket assembly will need to be purchased from HD. The ring gear is not sold separately.

How do you remove a battery from a starter?

Keep the negative battery cable away from battery post to prevent inadvertent sparks. Lift rubber boot off post on top of starter to expose positive battery cable and nut. Remove nut with 12mm wrench and lift positive battery cable from stud. Push tab on connector and remove start wire from starter solenoid. Figure 2.

What should I do if my Harley jackshaft is not working?

Try powering your starter with direct battery voltage. If engagement is better, you need to look at your wiring. Check your starter relay. You might be losing voltage somewhere. If the problem still exists, it is more likely to be a mechanical issue. Watch this video and others on removal and install. Chrome Inner & Outer Install

Why does my Harley Davidson have no amperage?

If your battery is weak, or low quality, you may be lacking amperage. That is the muscle in a battery. You might have an alignment issue. Is your inner or outer primary something other than stock?

How many wires does a 1990 FLHS have?

I have a 1990 FLHS, there are 3 wires 1 wire from the battery, 1 that goes to the switch (50) and 1 other wire. I cannot remember how this connects except for the switch wire. Does the battery and the smaller wires go the terminal without the boot? Also once connected it turns over but won’t start. It has been a year since it was started.

Where is the starter relay on a Harley Davidson?

I believe that your starter relay is behind one of your side covers. You can find the smaller wire that is plugged into your starter and trace it to your starter relay. Or unplug that same wire from the starter, press your start switch and listen for the relay to click. The audible click will help you to find the relay.

How do you put a slide starter in?

Lubricate the O-ring on end of starter with white grease or primary oil. Slide starter locating dowels into holes in starter. Expanding them slightly will make for a tighter fit. Carefully insert starter into inner primary case, making sure not to pinch O-ring or lose dowels.

Where are the starter bolts on a Harley Davidson?

Remove all wiring connections from the starter solenoid and starter motor, using a combination wrench. Unscrew the starter mounting bolts using a socket wrench. The bolts are from the right side of the engine on most Harley-Davidson models; however, Sportster models locate the bolts within the primary chaincase on the left side of engine.

Can someone please tell me where my bike’s starter relay is located? Some have said it’s back by the battery compartment, others have said it’s between the fuel tanks the only stuff I saw between the fuel tanks were mainly a bunch of wires…..my bike is a 1986 Heritage Softail (1340cc Evo). Any assistance would be greatly appreciated, thanks!

How do you retract starter solenoid on Harley Davidson?

Connect the free clip to the starter relay terminal on the left side of the starter solenoid. The solenoid pinion gear, exposed at the inner face of the solenoid, should click and retract into the starter housing. The starter solenoid is defective if the pinion gear does not retract.

What are the problems with a Harley Davidson starter?

Harley Davidson Common Starter Problems Summary and Fixes – YouTube There are a few very common HD Starter problems. It starts with pushing the start button on only hearing a There are a few very common HD Starter problems. It starts with pushing the start button on only hearing a Skip navigation Sign in Search Loading…

How can I swap out my starter motor?

The starter motor and is very easy to swap out. First, disconnect your battery. Do not skip this step. Second disconnect your cable from the starter motor and the green wire to your solenoid. Third, remove your primary cover (follow the step-by-step instructions in your manual) Fourth, remove the compensating sprocket nut and clutch hub lock ring.

Where to get the manual for a Harley Davidson XL 883 XL 1200?

Access the Harley-Davidson XL 883 XL 1200 Sportster Online motorcycle Manual NOW by CLICKING HERE – No waiting, no shipping, view it from anywhere, print it out – take it to the garage. The photos you see here are just a small sample of what you’ll get in our online shop manual.

Why does my starter click when trying to start?

The starter will either push the jack shaft out and spin (then the starter is good )or the jackshaft will click in and out rapidly and then you’ll know it’s the solenoid hold in coil. But it’s probably just the battery. Was this answer helpful?

What kind of starter does a Harley Davidson use?

The starter is a compact electric motor that turns your Harley V-Twin over when you push the button to bring it to life. It contains electrical windings, gears, and a solenoid, but you don’t have to mess with any of that to change it. For the 2006 model year, Harley Davidson introduced a one-piece starter to the Touring line.

How do you change a Softail starter on a Harley Davidson?

Let the tank hang from the drain hose and put some rags on the pipes to avoid scratches . It’s easier to get to the rear tank bolts if you drop the shield in front of the rear tire . Do a search on Softail starters cause there’s more threads about how it’s done .

While the starter can often be replaced with the battery and battery tray in place, Harley recommends they be removed for additional working room. Remove the seat, typically with just a thumb turn screw at the back of it. Remove the outer battery cover fastener (1) and pull the battery cover (2) away from the battery tray (3).

How to remove a starter on a Dyna Street Glide?

07 Street Glide is pretty straight forward, the need to remove the primary was gone when the 6 spd arrived in 06 dyna’s and 07 up bikes, remove the battery cables, unplug the solenoid wire and remove the two bolts and depending on exhaust you may have some brackets on the front or both bolts, simply pull the starter out after that.

How do you remove a starter from a V-twin?

From right side of motorcycle, remove starter front mounting screw with lockwasher. Remove rear mounting screw with lockwasher (and battery negative cable ring terminal). Remove Keps nut from stud of bracket tab and remove exhaust support bracket. Pull back rubber boot and remove flange nut from starter post.

What’s the best way to remove a car starter?

Starter removal: To prevent accidental vehicle startup, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. Unthread bolt and remove battery negative cable (black) from battery negative (-) terminal. Bend tab on lockplate away from head of jackshaft bolt .

How do you change the starter on a Dyna Glide?

Remove the seat, typically with just a thumb turn screw at the back of it. Remove the outer battery cover fastener (1) and pull the battery cover (2) away from the battery tray (3). Disconnect both battery cables, beginning with the negative (black) terminal. Undo the battery strap (6) and remove the battery from the battery tray.

How can I Stop my starter from rotating?

Grab the pinion gear with a clean shop rag to prevent it from rotating. Loosen the jackshaft bolt with a wrench and pull the bolt and the lock washer out of the jackshaft. Remove the bolts from the chrome end-cover with a wrench. Pull the bolts and end-cover from the starter. Loosen the starter mounting bolts with an Allen driver and ratchet.

How do you remove a starter from a car?

Pull the bolts and end-cover from the starter. Loosen the starter mounting bolts with an Allen driver and ratchet. Lift the starter assembly from the engine. Remove the starter terminal nut with a wrench and pull the starter solenoid wires from the terminal stud. Pull the starter through the right side of the vehicle

How do you replace a Mercedes Benz starter?

Place a wood block right under the engine, close to the side of the mount that you will be removing and raise the engine one or two inches. This will allow you to remove the engine mount. Remove the engine mount. Motor mounts look like this. Mercedes-Benz Engine / Motor Mount Remove the old starter now that you have room.

How big is the starter bolt on a Mercedes medic?

The bolt is typically 13 mm. It is a challenge to get to the bolt but it can be done using several 3/8 extensions and a 3/8 universal joint Disconnect the cable that feeds the +12 Volts to the starter. The bolt should be 10 mm. Remove the two starter bolts shown below.

Where can I find a Harley fiche diagram?

You can find Harley fiche diagrams at Ronnie’s H-D website , total parts break downs but no part numbers . The over-run clutch is just that , it’s inside the starter . The jackshaft is a separate part that connects the starter ouput shaft to the starter drive .

Why does my Harley Davidson starter keep spinning?

I did unplug the green wire at the starter and hit the starter button and the starter did not spin or anything. It looks like the green wire is the start button wire. Correct me if im wrong. Also i hot wired from battery directly to starter and again, just spinning. The battery has 12 volts with a voltmeter.

Why does my starter click but won’t start?

The hard part is that it is intermittent. Starter over run clutch. That’s a symptom. Main breaker post connection. Starter relay terminals and the connectors on the wires, all four of them. The small terminal on the starter solenoid and the connector on the wire. The terminals and posts at the battery, solenoid and ground.

How does a starter work on a Harley Davidson?

Video-So you are dealing with a starter on your Harley Davidson that activates and you can hear it spinning, but it doesn’t engage the starter ring gear-thus it doesn’t turn over the motor. You can hear the solenoid activate and pop out, but the starter motor just spins.

How to replace a starter clutch on a Harley Davidson?

Just basic tools are needed and no specialty tools are required. Contact your Harley Davidson dealership to order the correct starter clutch for your year and model. The starter clutch can fail after years of use and these things happen.

Why does my starter shaft not spin up?

The Bendix is either not engaging on the starter shaft or you’re missing some flywheel teeth or starter gear teeth. Click to expand… The solenoid also functions to activate the solenoid plunger which kicks out the bendix. The starter could spin up, but not activate the plunger.

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