Why is my transfer case lever not connected?

Why is my transfer case lever not connected?

BadDriver4x4…Could be as simple as a cable coming loose at the transfer case lever. Could be more but sounds basic. No clunks, rattles or other symptoms, it should be linkage related. I have parts diagrams if you need a clear picture of how the shift system works. Make sure you trust the shop.

Do you break transfer case when forcing shift?

So you do not break transfer case when forcing the shift. Most times the engine heat breaks down the plastic bushing and breaks at the most inconvenient time. You hope it’s upper bushing the lower bushing is close to exhaust so it’s a hot tight work area.

Are there transfer case parts for KJ Liberty shifter?

Here is a PDF for 2002-2005 KJ Liberty shifter parts and schematics, both the 231 and 242 transfer case applications. Each is similar and cable actuated: Trust this helps, BadDriver4x4…

When did the transfer case fall off my Dodge Ram?

Back in November of 2011, while I was in the process of changing my oil, I discovered the shift linkage between the lever and my transfer case on my 2005 Dodge Ram 1500 4×4 had fallen off. Upon looking into it, I found the dealership fix would be $40 for parts and I can install them myself.

Why does my shift linkage keep falling off?

As the title says, the linkage keeps falling off. My truck has the floor shift for the transfer case. About a year ago I went to put it into 4wd and the shifter just had free play.

Why is my transfer case shifter getting stuck?

The transfer case shifter gets stuck with rust and corrosion and the shifter bracket can be broken trying to force it. The shifter linkage bushings are not easily available and MAY be in the HELP package at any auto parts store. I should have shown this start to finish, but I was trying to upload it as a short video from my phone. Loading…

Is there an update to the shift linkage?

There is an updated linkage available at the dealer. I have pursued that avenue as well, and they don’t have anything. Its hard to believe that a wear item on the truck cant be replaced and that when the plastic ends wear out, your left with climbing under the truck.

How do you hook up a transfer case?

Just adjust it as needed. I put everything together before crawling under my truck. Then it was a simple matter of unscrewing the lock nut and then pulling washers off, threading the bolt & spacer through the hole in the transfer case connection, then putting the washers back on the bolt and hand tightening the lock nut.