What causes 3rd gear whine on Suzuki DR650?
3rd gear issues- Some DR’s can have a pronounced whine in 3rd gear which can be caused by the hardening wearing off or a badly cut gear. Not catastrophic but annoying anyway. 3rd gear has also been known to disintegrate in a small number of cases.
When did Suzuki change the part number for 3rd gear?
Suzuki changed the part number for 3rd gear in 2006 and 2008 and so far the years represented in the failure list are from 1999 to 2009. The 3rd gear cog is under load in 3rd, 4th and 5th gears and is the hardest working of the cogs.
Which is the hardest cog on a Suzuki DR650?
The 3rd gear cog is under load in 3rd, 4th and 5th gears and is the hardest working of the cogs. If you are going to have the cases apart for any reason, for peace of mind it would pay to replace both the drive and driven 3rd gear cogs.
What is the neutral sending unit on a Suzuki DR650?
Neutral Sending Unit (NSU)- This is a sensor within the engine that lights the “Neutral” indicator on the dash. It is held in place by two screws. There are very rare instances where these screws have backed out and fallen into the engine.
3rd gear issues- Some DR’s can have a pronounced whine in 3rd gear which can be caused by the hardening wearing off or a badly cut gear. Not catastrophic but annoying anyway. 3rd gear has also been known to disintegrate in a small number of cases.
Suzuki changed the part number for 3rd gear in 2006 and 2008 and so far the years represented in the failure list are from 1999 to 2009. The 3rd gear cog is under load in 3rd, 4th and 5th gears and is the hardest working of the cogs.
The 3rd gear cog is under load in 3rd, 4th and 5th gears and is the hardest working of the cogs. If you are going to have the cases apart for any reason, for peace of mind it would pay to replace both the drive and driven 3rd gear cogs.
What to do when automatic transmission won’t shift into 3rd gear?
Check the Throttle Cables. Changing the fluid solves plenty of transmission issues but if the problem of automatic transmission won’t shift into 3rd gear persists, the parts you should check are the throttle cables. A defective cable with excessive slack is likely to create issues with smooth shifting of the gears.