How to replace the lower rocker box on a Dyna Glide?
Place a new gasket on-top of the lower rocker box and install the new cover. Use the sequence mentioned in Step 2 to install the cover bolts. Tighten the rocker box cover to 15-18 ft-lbs. Install the spark plug. Install the retainer screws for each push rod. Figure 9. Rocker boxes assembled and installed. Chrome Rocker Box Install. w/ Pics.
How do you replace the rocker on a Harley Davidson?
Place bike on lift. To relieve fuel pressure, you can run the bike a bit until it stalls out; so you when disconnect, the line gas does not come squirting out. Unbolt the six bolts holding the rocker cover in place, using the pattern listed below. This will ensure there is no extra stress on the cover bolts while they are being removed.
How to replace the breather Assembly on a Harley Davidson Dyna Glide?
Lift the push-rod cover up and spin it. If it does not spin freely, give it 15 to 30 minutes and check again. If it does not, check to make sure you installed everything correctly at the right specifications. Once the push-rod spins freely, install the breather assembly with a new gasket at 90-120 in-lbs.
How do you remove gas tank from Dyna Glide?
If the tank has gas, take extra caution during its removal process. Remove the side panel screws. Remove the front and back bolts. Disconnect the fuel overflow line. Carefully disconnect the fuel petcock. Remove the tank from the frame. Figure 1. Gas tank removed. Place bike on a lift. (This is optional.)
Place a new gasket on-top of the lower rocker box and install the new cover. Use the sequence mentioned in Step 2 to install the cover bolts. Tighten the rocker box cover to 15-18 ft-lbs. Install the spark plug. Install the retainer screws for each push rod. Figure 9. Rocker boxes assembled and installed. Chrome Rocker Box Install. w/ Pics.
Do you need gaskets for a Harley Davidson rocker box?
When you need to upgrade the gaskets for your rocker box, get all your gaskets in one of our handy Harley-Davidson rocker box gasket kits.
How to install a lower rocker box on a Harley?
Mike Roen has the Harley cylinders in place and is now ready to put the lower Harley rocker box on. Your gaskets are labeled front and rear. Make sure to install correctly. Make sure to remove the old o-ring. Prep your bolts with some blue Loctite and put them in the correct allocation.
What are the parts of a rocker box?
Resembling a box on skids or a poorly designed sled, a rocker sorts materials through screens. (Figure 1). Rockers are built in three distinct parts, a body or sluice box, a screen, and an apron. The floor of the body holds the riffles in which the gold is caught.
How do you know if you need to replace a rocker panel?
It’s important that all the metal be exposed, both on and around the portions that will ultimately be removed. This way, you can tell which parts of the panel are salvageable, and which areas you must cut away and replace. The sanded area should exceed the corroded area by 2–3 inches on all sides.
How to replace the lower rocker box on a Harley Davidson?
Remove the lower rocker box bolts. The reassembly is one of the most important parts of this process, so take care to do everything with the utmost precision. Install a new lower rocker box gasket on the engine and make sure the breather channel is covered. Install a new O-ring on the lower rocker box.
Where are the rocker boxes located on a Dyna Glide?
Rocker boxes house the rocker arms, which are responsible for opening and closing the valves located at the top of the engine. Each box is separated into two sections.
How do you remove a front rocker cover?
The front is still a pain on the left side but not as bad as the rear rocker box. After you get the 4 allen heads out just carefully slide the top 2 pieces of the box out and you are free to un-bolt the bottom piece from the head. Cut the stock push rods with bolt cutters then use an adjustable push rod like revera taperlites.
What’s the difference between a rocker and rocker cover?
Rocker boxes house the rocker arms, which are responsible for opening and closing the valves located at the top of the engine. Each box is separated into two sections. The top section, commonly referred to as your rocker cover, is very easy to remove and service. While the bottom section is the actual box that houses the arms themselves.