How do you change a belt on a Harley Softail?
How to Replace Softail Drive Belt
- Raise the Softail off the ground using the motorcycle stand. Remove the rear axle nut using the pliers.
- Push the Softail’s rear wheel forward and remove the drive belt from the sprocket.
- Place the new belt onto the transmission.
How do I remove the belt from my Harley Sportster?
How to Replace a Sportster Drive Belt
- Remove the Allen bolts that secure the rear brake caliper to the frame with an Allen wrench.
- Loosen and remove the axle nuts on each side of the axle using wrenches.
- Slide the rear tire forward and remove the drive belt from the rear axle pulley.
How long does it take to change a drive belt on a Harley-Davidson?
Registered. I do my own work, and on a softail it takes about 4 1/2 to 5 hours to change a belt ( beer break included) if you cheat a little on what you tear down the book on it I have been told is 7 hrs.
How much does it cost to change a belt on a Harley-Davidson?
Harley drive belts are very strong and durable and only need replacement after thousands of miles of riding. Unless you have a warranty, a replacement will cost a few hundred dollars at your Harley dealer. Do it yourself in about 30 minutes, for less than $50.
What year did Harley go to belt drive?
1992
From 1992, rubber tooth-belt drive was adopted for all Harley-Davidson streetbikes.
How long does a motorcycle belt drive last?
100,000 km
Belt Drive Modern drive belts are strengthened with steel wires inside and Kevlar coating outside – such belt systems can last really long. You can expect a well maintained belt drive on a motorcycle to last in excess of 100,000 km or even more.
Who makes Harley belts?
The Denver belt designer and the Milwaukee motorcycle manufacturer are still partners today. Gates Poly Chain is used on 21 street and touring motorcycles produced by Harley-Davidson. The belt is also designed into the final drive of several models produced by Buell, a Harley-Davidson company.
How much does Harley charge to replace clutch?
Air filter replacement cost on Harley-Davidson is estimated at $100 to $200, whereas the ‘Brake Pad’ needs $250 for the replacement. Clutch replacement cost is $200 to $450 on average.
How much tension should a Harley belt have?
With the rear wheel on the ground and one rider sitting on the motorcycle, use the BELT TENSION GAUGE (Part No. HD-35381) to apply 10 lbs. (4.5 kg) of force at the midpoint of the bottom belt strand. Belt deflection should be 5/16-3/8 in.
How do you replace the belt drive on a Harley Davidson?
Video-In this completely free video we show you how to access your final belt drive by completely removing your inner and outer primary drive housings on a Harley-Davidson motorcycle. We then show you how to replace your final belt drive.
What should belt deflection be on Harley Davidson Softail?
Once 10 lbs. of force is reached, record the amount of belt deflection on the gauge. It’s a good idea to check the deflection in several different places on the belt and adjust according to the tightest measurement. The factory service manual lists the specification between 3/8″ and 5/16″.
What’s the best way to adjust a Softail belt?
The most accurate method is with a belt tension gauge. Leave your Softail unsupported on the ground and have a person similar to your weight sit on the bike. Wait until the bike is cold as heat tends to alter the measurement. Place the gauge against the bottom of the belt then push up.
How do you check the belt tension on a Harley Davidson?
The belt tension can be checked several ways. The most accurate method is with a belt tension gauge. Leave your Softail unsupported on the ground and have a person similar to your weight sit on the bike. Wait until the bike is cold as heat tends to alter the measurement. Place the gauge against the bottom of the belt then push up.