What are the steps in implementing TPM?

What are the steps in implementing TPM?

We’ve summarized the steps to implementing a total productive maintenance plan and the benefits of TPM below.

1. Implementing TPM.
2. Step one: Identify a pilot area.
3. Step two: Return equipment to its basic condition.
4. Step three: Measure OEE.
5. Step four: Reduce major losses.
6. Step five: Implement planned maintenance.

What is TPM example?

The last pillar of Total Productive Maintenance is setting standards for the working conditions of all employees by eliminating potential health and safety risks. An example of such an activity includes the implementation of a set of measures (as guards, work standards) making machines safe to use.

What is TPM checklist?

This TPM checklist aims to make it easier for organizations to establish pre-requisite level requirements and successfully meet TPM criteria. It will also help teams set goals and establish processes to quickly achieve those goals and measure progress against TPM criteria.

What is TPM planning?

Total productive maintenance (TPM) is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. This approach uses the skills of all employees and seeks to incorporate maintenance into the everyday performance of a facility.

What are the 7 pillars of TPM?

Pillars of TPM

• Autonomous Maintenance.
• Process & Machine Improvement.
• Preventative Maintenance.
• Early Management of New Equipment.
• Process Quality Management.
• Administrative Work.
• Education & Training.
• Safety & Sustained Success.

What are the four TPM stages?

This section provides a step-by-step roadmap for a simple and practical TPM implementation.

• Step One – Identify Pilot Area.
• Step Two – Restore Equipment to Prime Operating Condition.
• Step Three – Start Measuring OEE.
• Step Four – Address Major Losses.
• Step Five – Introduce Proactive Maintenance Techniques.

What are the goals of TPM?

TPM is a lean manufacturing philosophy that centres on achieving near-perfect production. The aims of TPM are high: no breakdowns, no small stops or slow running, no defects, and no accidents. It emphasises proactive and preventative maintenance to maximise the lifespan and productivity of equipment.

What are the eight pillars of TPM?

The eight pillars are: autonomous maintenance; focused improvement (kaizen); planned maintenance; quality management; early equipment management; training and education; safety, health and environment; and TPM in administration. Let’s break down each pillar below.

What are the 08 pillars of TPM?

8 Pillars of Activity

• Pillar 1: Autonomous Maintenance.
• Pillar 2: Process & Machine Improvement.
• Pillar 3: Preventative Maintenance.
• Pillar 4: Early Management of New Equipment.
• Pillar 5: Process Quality Management.
• Pillar 6: Administrative Work.
• Pillar 7: Education & Training.
• Pillar 8: Safety & Sustained Success.

What are the 16 losses in TPM?

16 types of loss in Gemba

• Setup Loss. e.g. Change of Dies, machining fixtures etc.
• Tool Change Loss / cutting blade losses. e.g. Change of Drill, tap, rammer, cutter etc.
• Start up Loss.
• Reduce speed loss.
• Defects and rework.
• Management losses.
• Operating Motion Loss (OML)
• Adjustment & Measurement loss.

What is focused improvement in TPM?

What is Focussed Improvement? Focussed Improvement is the first pillar of TPM. It provides a structured, team-based approach to drive elimination of specifically identified losses in any process.

What are the steps to implementing TPM?

How to Implement TPM Involve upper-management: This will need to happen at the very beginning of any TPM development. Educate: TPM relies heavily on full employee participation which can be achieved through education. Put together committees: TPM is a complex strategy of eight concepts that can often be difficult to implement when it is not a group effort.

What are the objectives of TPM?

Objective of TPM Improving the effectiveness of machines Improving the efficiency, reliability and effectiveness of maintenance of machine Scheduling maintenance for avoiding early maintenance Involving operation team also in smaller scale maintenance, such as machine checklist inspection before starting and after closing the machines

What are the pillars of TPM?

The eight pillars of TPM are mostly focused on proactive and preventative techniques for improving equipment reliability. Autonomous Maintenance. Focused Improvement. Planned Maintenance. Quality management. Early/equipment management. Education and Training.

What is TPM in manufacturing?

Introduction to TPM. The abbreviation TPM stands for ‘Total Productive Maintenance’ or ‘Total Productive Manufacturing’, where the word ‘total’ implies ‘total participation’ – in other words, everyone in the company, from CEO to senior management to front-line operators, playing an active role in productive maintenance.