How to install an injector sleeve on a Caterpillar C15?
1. Install two NEW “O” ring seals on electronic unit injector sleeve. 2. Use retaining compound to contact surface of electronic unit injector sleeve on surface having Marked “X” in Figure 1. (4C-9507, 185-3988 or Loctite 620). 3. Use clean engine oil to lubricate “O” ring seals. 4.
How to remove injector sleeve from cylinder head?
Use care not to damage the O-ring seal on the electronic unit injector sleeve. Use Tooling (C) and a hammer to install electronic unit injector sleeve (1) in the cylinder head. High quality steel provides effective and strong pull. This high-quality tool is used to remove and install injector sleeves.
Which is the best injector sleeve remover and installer?
Model: CAT C-10,C-12,C-15,C-16,C-18 and 3406E Engines. (The new puller bridge can be used on all three engines) This high-quality tool group is used to remove and install injector sleeves. Work in easy way to save your time and money.It will provide you with quality and persistent service.
How to test the injector solenoid on a C13 engine?
F. Perform the Injector Solenoid Test at least two times. Result: All cylinders indicate a -5 code on Cat ET. The harness between the ECM and the connector does not have a short circuit.Proceed to Test Step 5. Result: One or more cylinders indicate a -6 code on Cat ET.
Are there seals to the injector cups on a cat?
Go to that much trouble to cut the seats, you may as well put new ones in. Not necessary if they are not leaking coolant. The cups have seals to the water jacket. The injectors have lots of clearance to the cups. The cups have nothing to do with combustion getting to the injector o-rings.
Can a cat injector not hold down properly?
Granted, it wasn’t a Cat, but it CAN happen. If the injector hold down bolts are stretched, the injector can’t seat properly, and combustion gas can get to the o-rings. Even had an instance where an injector wasn’t seated properly, and combustion gas pressurized the fuel tank, via the fuel return.
Where is the injector on a 3406E / C15 engine?
Image 1. Complete injector for 3406E / C15 Image 3. Seating surface of injector tip to cylinder head Image 4. Seating surface of injector to head is below the injector cup Image 5. C15 Injector shown installed in the injector cup Image 6. Start of carbon buildup due to leak at injector seat Image 7.
When to replace the seals on a cat injector?
But, if the cup or hold down bolts are bad, then the cups may need to be replaced, to prevent the combustion gasses from coming up through to the o-rings. Go to that much trouble to cut the seats, you may as well put new ones in. Not necessary if they are not leaking coolant. The cups have seals to the water jacket.
How do I change an injector in a 2005 C-15 550?
Replace the clamp and spacer. Remove bolt (4), spacer (5), and clamp (6) . Place an identification mark on electronic unit injector (2) for installation purposes. Each electronic unit injector must be reinstalled in the original location in the cylinder head.
How to change a valve in a Caterpillar engine?
Experience: 23 Years Caterpillar Engine experience. I need the attachment sent thru as adobe. Thank you! Remove the variable valve actuator. Refer to Disassembly and Assembly, “Valve Actuator (Variable) – Remove”. Remove the rocker arms and the rocker arm shaft. Refer to Disassembly and Assembly, “Rocker Arm and Shaft – Remove”.
What kind of engine does a C-15 ACERT have?
The engine is 2005 model C-15 acert engine serial number MXS04506. My experience is with prior non e … read more what does it take to turn a C15 475 hp Caterpillar engine up to 550 hp?
What happens if you change the cylinder head on a caterpillar?
A warped cylinder head or worn valvetrain can lead to decreased engine power, poor fuel economy, overheating and potential engine failure. CTP is the premiere replacement cylinder head supplier worldwide. We specialize in new and improved cylinder head castings that reduce or eliminate the likelihood of engine problems.
How to set up injector of Caterpillar Model 3406E / C15?
Please show me how to setting up injector of CATERPILLAR model 3406E/C15 into cylinder head also adjusting valve clearance,jacob brake piston slave? HiCustomer Welcome back to JA, i am Buddy and i will try and help you out.
How to adjust unit injectors on engine 1?
To make an adjustment to the unit injectors on cylinders 1, 2, and 4, remove the timing bolt. Turn the flywheel by 360 degrees in the direction of engine rotation. The direction of engine rotation is counterclockwise, as the engine is viewed from the flywheel end. This will put the number 1 piston at the top center position on the exhaust stroke.