How to replace the head gasket on a Volvo?

How to replace the head gasket on a Volvo?

This is a link to an outstanding step-by-step tutorial on replacing the head gasket on a Volvo 5-cylinder engine. This is one of the best tutorials on anything Volvo that I’ve seen anywhere.

How to estimate the cost of head gasket replacement?

We have made a summary of the quotes received from mechanics and workshops so that you can get an estimated cost. What repair work is needed? Just changing the head gasket – or are there any other issues?

What happens if you have a bad head gasket?

Driving with a bad head gasket is hazardous to the engine, and may even be impossible. A failing head gasket typically will lead to your engine overheating and will eventually ruin the engine block, cylinder head, or both. A car with a blown or leaking head gasket should both be towed to a repair facility.

How long does it take for a Volvo head gasket to burn?

This process only takes about 15 – 30 minutes, depending on how capable the person is. For the chip itself, the chip is “burned” with the new ROM memory (EPROM).

This is a link to an outstanding step-by-step tutorial on replacing the head gasket on a Volvo 5-cylinder engine. This is one of the best tutorials on anything Volvo that I’ve seen anywhere.

How much does it cost to replace a head gasket?

The gasket might only run you $40 or $50, in fact. The reason that replacing a head gasket can cost upwards of $2,000 is because of the amount of time involved in the repair. Every vehicle is different, and every engine requires a different amount of work in order to disassemble it, replace the gasket, and reassemble it.

Driving with a bad head gasket is hazardous to the engine, and may even be impossible. A failing head gasket typically will lead to your engine overheating and will eventually ruin the engine block, cylinder head, or both. A car with a blown or leaking head gasket should both be towed to a repair facility.

What kind of head gasket do I need for boost engine?

This is the aluminum block with the correctly-machined receiver grooves cut into the steel cylinder liners. SCE has compiled a series of charts outlining the baseline limitations for each type of head gasket used in normally aspirated, supercharged (aka boosted), and nitrous oxide-injected engines.

When to add a mechanical advantage to your head gasket?

So you should choose a head gasket designed to seal continuously at around 13.9:1 CR or higher. And the more boost you make, the harder it is for the head gaskets hold it in. That’s when you need to add a mechanical advantage within your engine to help your head gaskets do their job.

Do you need to re torque copper head gasket?

Solid copper does not compress, it displaces. Since the copper gasket body does not compress no re-torque is technically necessary. However, since an engine built using a copper head gasket is almost always within the realm of extreme performance, SCE recommends a re-torque after a complete heat cycle.

What do I need to pull the head of a Volvo?

Floor jack, jack stands, cherry-picker, load leveler (to attach the cherry-picker the head) a full set of hand tools, and everything needed to do a timing belt job. A torque wrench and angle gauge.

How do you drain a 5 cylinder Volvo?

A torque wrench and angle gauge. Drain the coolant from the pet cock that is right behind the #1 cylinder. You may not be able to see it, but it takes a 13mm box end wrench and will drain the engine. I don’t drain the radiator since those plastic plugs on the bottom the radiator are breakable plastic.

This process only takes about 15 – 30 minutes, depending on how capable the person is. For the chip itself, the chip is “burned” with the new ROM memory (EPROM).

Can a blown head gasket be turned back on?

Shipping of your ECU is required, but 24 hour turn around is possible. They can also provide the stock programming in case you want the chip burned back to original. Power claims are 277hp and 300 ft. lbs. torque.

Is there a modification for a Volvo 850?

The website does not list the 850, S70, V70 Turbo, but does the V and S models. The information is incomplete, but they do in fact offer the modification. Eastern Aerospace – This company has the largest offering of performance upgrades, however I seriously question the horsepower increase claims, they seem overstated.

How do you clean a Volvo cylinder head?

The object of the measurement is to determine selection of the cylinder head gasket. Clean the mating surface, the cylinder block sealing surfaces and the cylinder head. Use cleaning spirits and 885516 Gasket scraper. Install spacers (3) and 9998678 Gauge rod (1) on the engine block sealing surface.

How often do head gaskets need to be replaced?

Head gaskets can fail at any time, but they typically last at least 100,000 miles, especially if the oil and coolant are properly maintained. In order to keep the gasket in good condition, dirty or contaminated fluids should be replaced on schedule, and the engine must run at the proper temperature.


Where can I get a blown head gasket?

I also work for a company that supplies two of the largest ECU manufacturers in the world (one in Europe and one on the U.S.).

How much horsepower does a Volvo 850 S70 have?

Power claims are 277hp and 300 ft. lbs. torque. I later found out that they DO NOT offer a chip for the Volvo 850, S70, V70 or V70. I was disappointed when I learned this after seeing the claims online. This information comes direct from corporate by Alo Y. Galisir in sales and customer service for Upsolute.


How much does a cylinder head gasket set cost?

The best part is, our Volvo S40 Cylinder Head Gasket Set products start from as little as $143.29. When it comes to your Volvo S40, you want parts and products from only trusted brands. Here at Advance Auto Parts, we work with only top reliable Cylinder Head Gasket Set product and part brands so you can shop with complete confidence.

Where is the head gasket on a V-8 engine?

The head gasket is found between the engine block and the cylinder head or heads in a V-type engine. The gasket functions as a seal that prevents the combustion process from leaking into the coolant passages that surround each cylinder. In many cases, it seals oil passages from coolant passages so the fluids do not mix.

What should I remove to install a head gasket?

Remove the parts that are connected to the cylinder head. Refer to your car’s service manual for specifics, but in most cases this involves removing the exhaust manifold, the intake manifold, valve cover and drive belts. On many engines, you will need to remove the timing belt or timing chain.

How is a cylinder sealed in a Volvo?

The fuel and air have already been sucked into the cylinder, and the piston is coming up one last time before the spark plugs fire and blow it all up. The valves are all closed in the cylinder head, so the cylinder is completely sealed.

Can you do a compression test on a 5 cylinder Volvo?

In theory, you do not want a wet test to result in drastically higher compression numbers. Think single digits, max. These ranges are generally applicable to all turbo and non-turbo 5-cylinder Volvos. The concept still applies – a non-turbo engine will have a higher compression ratio, while a turbo engine has less.

When do you need a replacement head gasket?

Keep an eye out for signs you may need a replacement of a head gasket, which can include loss of engine compression, mixing of oil and coolant, loss of coolant, and loss of oil. The two last causes can be very devastating to an engine if allowed to go on and may cause complete engine failure.

What do you need to know about gasket failure?

Look at the head surface and the block along with the gasket for the failure areas. The gasket will be a thin piece of sealing material that can be seen once you remove the head. The gasket can be made out of metal, deformable material, or a combination of both. The failure can be a break in the gasket.

Where can I get a head gasket replacement?

Every Haynes manual walks you through the process of head gasket replacement as part of the ‘cylinder head removal and refitting’ procedure. Find your print and online manual here and save yourself hundreds of pounds. Prevention is much better than cure when it comes to head gaskets.

How long does it take to replace a blown head gasket?

Replacing the gasket can take anything from six hours to a few days, depending on the severity of the failure. A blown head gasket is one of the biggest failures your car can suffer, and to fix it properly takes time. How much does a new head gasket cost?

If engine oil leaks past a faulty head gasket, blue smoke may come out of the exhaust pipe, as it’s burnt during the combustion process. This can be very bad news for the catalytic converter. If this is left to happen for an extended period, the catalytic converter can be ‘poisoned’ and require replacement.

How much did it cost to recondition a gasket on my car?

I charged my cousin $600 labor (family discount) , and it still cost us about $1100. The gasket kit was $160, the cylinder head reconditioning was $300, and we still needed fresh coolant, oil change, vacuum hoses, and little nic-nacs that always come with big job like this.

How much does it cost to repair a Volvo?

IF your mechanic knows the car’s history AND he feels the motor is worthy of repair the $1,500 is a far price. With a new timing belt and water pump and the guarantee you should be well covered for your needs. I loved my Volvo too, but had numerous problems that made it an expensive car to keep on the road.

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