How to replace the timing belt on a 2005 VW?
2004 2005 VW Passat TDI timing belt replacement DIY procedure, parts cost, for 2.0L BHW engine, B5.5 Timing belt part 1 -removal for 2004-2005 VW Passat TDI This article shows how to replace the timing belt on a 2004 or 2005 VW Passat TDI with 2.0L BHW engine.
What should I do about my timing belt?
This article is divided into two parts: part 1 which deals with removal of the timing belt, and timing belt part 2 which describes installation of the timing belt and final checks. Post comments or ask questions about this article in the mk4 VW Passat TDI forum.
What kind of crankshaft lock does a VW Passat use?
The metalnerd crankshaft lock is a finely machined fit on the BRM engine but it uses an oval sprocket, your BHW sprocket is round and that may be why the fit wasn’t as exact. If you are not familiar with the engine bay, label each plug or wire with a piece of tape and marker, not pencil.
What happens if the timing belt fails on a Passat?
If the Passat 1.8T timing belt fails, the timing belt system that links the cylinder head, camshafts, and crankshaft no longer run in sync. Close tolerance engine designs allow for the cylinder head valves to hit the top side of the pistons.
What happens to the timing belt on an Audi A4?
The timing belt, tensioner, and idler components eventually reach the end of their recommended service life. The 1.8T A4 is an interference engine (a.k.a. non-clearance engine). If the A4 1.8T timing belt fails, the timing belt system that links the cylinder head, camshafts, and crankshaft no longer run in sync.
How do you align timing marks on a VW Passat?
Rotate the engine by the crankshaft with a 12 point 24mm socket wrench in a clockwise direction to align all timing marks. To accomplish this you will be lining up two engine timing marks. One will be your crankshaft timing mark and the other will be the camshaft timing mark.
How to replace timing belt on 2.8L 30V?
Wait 10-15 minutes after torquing the water pump bolts to 7 ft lbs. Then, re-torque the water pump bolts again to 7 ft. lbs. This ensures that the composite gasket is compressed and properly set. Lastly, tighten the 2 timing belt backing cover to water pump mounting nuts to 7 ft lbs.
What are the parts for the timing belt?
Individual parts list for timing belt (I recommend a kit – generic parts linked here are suppliers to VW so the parts are the same, just not in VW boxes) timing belt VW# 038 109 119 p (same as the BRM part) timing belt tensioner VW# 038 109 243 m (same as the BRM part) idler roller/pulley VW# 038 109 244 j (same as the BRM part)