What are the specs of a Polaris Sportsman 800?
In this version sold from year 2010 , the dry weight is 336.1 kg (741.0 pounds) and it is equiped with a Twin, four-stroke motor. The engine produces a maximum peak output power of and a maximum torque of . With this drive-train, the Polaris Sportsman 800 is capable of reaching a maximum top speed of .
How to torque timing marks on a Polaris?
step 1 in a criss cross pattern torque them all to 22 ftlbs, then let sit one minute. step 2 then loosen each one up 360 degrees off a 1/4 turn at a time. step 3 then torque to 29 ftlbs. step4 then tighten each one 1/4 turn make sure to adjust your torque wrench to a higher setting while doing this.
Can you remove the head bolts on a Polaris?
Ok, so your motor SHOULD (key word) be at TDC. Now you can remove the head bolts. they are 8mm bolts. Remove them in a criss cross pattern and set them aside. Now the top of you head should lift off. There is a gasket around it. Remove that as well, but be careful not to “yank” to hard on it and tear it.
How to seal the cylinder head on a Polaris?
Cylinder Head Bolts:Apply afilm of engine oil to the cylinder head bolt threadsand washers, and hand tighten the bolts. gaskets to seat for proper sealing.
Where can I find torque specs for a Polaris ATV?
Not sure if the download link still works for a copy of a 2014 manual, but you can give it a try…torque specs should be the same. Thanks “Double J” for the link….
How big is the axle on a Polaris ATV?
I downloaded it also (I keep a thumb drive file of all the service manuals I come across). They look very close, changed 35 to….. 37 ft. lbs. on the suspension components and still 80 ft. lbs. on the hub/axle.
What are torque specs for rear axle nut?
Anybody have the torque specs for the rear axle shaft nut and the suspension bolts? Also, the tool part number for the Polaris cv clamps? I’m hoping napa has the tool. I can’t help with torque specs, but for the tool I found a good pair of duck-bill pliers works well to get the Polaris CV clamps locked in place. i think I have set of those. Thanks!
Cylinder Head Bolts:Apply afilm of engine oil to the cylinder head bolt threadsand washers, and hand tighten the bolts. gaskets to seat for proper sealing.