How to service a Polaris Ranger 800 XP?

Brake Switch 10.5 ELECTRICAL 10 9923499 – 2011 / 2012 RANGER800 Service Manual © Copyright 2011 Polaris Sales Inc. Ignition Key Switch 1. Disconnect the key switch harness by lifting the connector lock and pulling on the connector. Do not pull on the wiring. 2. Test between the 3 sets of outputs (OFF / ON / START).

How to replace AWD switch on Ranger 800 XP?

1. Disconnect the AWD / 2WD / TURF switch harness by depressing the connector locks and pulling on the connector. Do not pull on the wiring. 2. Test between the 3 sets of outputs (AWD / 2WD / TURF). If any of the tests fail, replace the switch assembly. • Move the switch to AWD. There should be continuity between switch pins 2 and 3; 5 and 6.

Why is my spark plug not working on my Polaris?

As you get to higher RPM’s, the problem gets worse as the arcing is causing the spark plug to not fire consistently or enough. It can load up the plug and foul it.

What are the parts of a Ranger 800?

PV-43568 Fluke™ 77 Digital Multimeter PV-43526 Connector Test Kit 2870630 Timing Light PU-50338 Battery Hydrometer 2460761 Hall Sensor Probe Harness 2871745 Static Timing Light Harness PU-47063 Digital Wrench™ Diagnostic Software PU-47471 Digital Wrench™ SmartLink Module Kit 10.4 ELECTRICAL

Where is the brake light switch on a Ranger?

The brake light switch is located on the master cylinder behind the front left wheel well panel. 1. Remove the front left wheel well panel to access the back side of the master cylinder. 2. Disconnect the wire harness from the brake switch. 3. Connect an ohmmeter across switch contacts. Reading should be infinite (OL).

Are there backup lights for the Polaris Ranger?

Ranger Backup Light, kemimoto Reserve Light Rear LED Light Kit Compatible with 2018-2021 Polaris Ranger 1000 XP/Crew… . Need help?

What are the relay numbers on a Polaris Ranger?

Looking from the top, you need to put +12Vdc on the pin 85 and battery ground (-) to pin 86. When you do this, you should hear the relay click and there will be continuity between pin 87 and 30. (The pin numbers shown in the service manual is pretty much standard across the board for electrical diagrams.)

When do you need to replace the ECM power relay?

If there is no power when the key is inserted, the engine will not start, or the battery is dead, you may need to replace the ECM power relay. 1. No power when the key is inserted 2. Engine will not start 3. Battery drain or dead battery Average rating from 130,153 customers who received a Vehicle Engine Electrical Inspection.

How to troubleshoot a starting problem on a Polaris Ranger?

Click to expand… Getting that code read might point right to the problem but in the meantime, make sure the TPS (throttle position) sensor on the throttle body is not bad as well as the temp sensor.

Is there a problem with my Polaris Ranger 800 EFI?

I purchased an 800 Ranger efi in November. It has been back at the shop three times for electrical harness problems and is currnetly in again for nine days so farand counting. Each time it is a different harness problem.

What do you need to test a Polaris Ranger relay?

To test the relay you will need a 12vdc power supply and a continuity tester of some sort (I use a digital Voltmeter). The diagram in the service manual shows the relay as if looking from the top. Just remember if you flip it over, the pins are changed to the opposite side.

What was the problem with my 2011 Ranger 800?

Traded in a 2009 Ranger 700 on a 2011 Ranger 800 EPS. What a MISTAKE. Did OK for 3 months then the seat pins both broke and when you hit the brakes, me rear end and the seat slid forward and I plowed into the steering wheel, Wife plowed into the dashboard.

What are the pin numbers on a Polaris Ranger?

When you do this, you should hear the relay click and there will be continuity between pin 87 and 30. (The pin numbers shown in the service manual is pretty much standard across the board for electrical diagrams.)

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